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ER309LSi

Conforms to Certification: AWS A5.9         ASME SFA A5.9

Weld Process Used for Tig (GTAW)

AWS Chemical Composition Requirements
C = 0.03 max
Cr = 23.0 – 25.0
Ni = 12.0 – 14.0
Mo = 0.75 max
Mn = 1.0 – 2.5
Si = 0.65 – 1.00
P = 0.03 max
S = 0.03 max
Cu = 0.75 max

Available Sizes
.030 x 36
.035 x 36
.045 x 36
1/16 x 36
3/32 x 36
1/8 x 36
3/16 x 36
5/32 x 36

Application
ER309L has the same qualities as ER309 but with the lower carbon content deemed necessary in many chemical applications. ER309L is preferred over ER309 for cladding over carbon or low alloy steels, or dissimilar joints that are heat treated.

Deposited Chemical Composition % (Typical)
C = 0.019 Mo = 0.15 P = 0.008
Cr = 23.50 Mn = 1.85 S = 0.006
Ni = 12.95 Si = 0.84

 

Mechanical Properties (R.T.) 
Yield Strength 60,500 psi
Tensile Strength 89,000 psi
Elongation 35%
Reduction of Area 60%

Deposited All Weld Metal Properties
Data is typical for ER309L weld metal deposited by Tig using 100% Argon as the shielding gas.

Recommended Welding Parameters
GTAW “Tig Process”
Wire Diameter Amps DCSP Volts Shielding Gas
.035 60-90 12-15 Argon 100%
.045 80-110 13-16 Argon 100%
1/16 90-130 14-16 Argon 100%
3/32 120-175 15-20 Argon 100%

Note: Parameters for tig welding are dependent upon plate thickness and welding position.
Other shielding Gases may be used for Tig welding. Shielding gases are chosen taking Quality, Cost, and Operability into consideration.

E7024

Conforms to Certification:  AWS A5.1        ASME SFA A5.1

Weld Process: Shielded Manual Metal Arc Electrodes

AWS Chemical Composition   Requirements
C = 0.15 max Ni = 0.30 max
Mn = 1.25 max Cr = 0.20 max
Si = 0.90 max Mo = 0.30 max
P = 0.035 max V = 0.08 max
S = 0.035 max

Note: Combined elements of Mn + Ni + Cr + Mo + V

the limits shall not exceed a combined total of 1.50

Description:

*Covering is iron powder, titania type for flat and horizontal fillet welding of ship structures, bridges, structural steels  for buildings and general welding structures.
*Designed for high efficiency in single pass.
*Excellent slag removal and good bead appearance.
*Redry the electrode at 120~150°C for 30~60 minutes prior to use.

Deposited Chemical Composition % (Typical)
C = 0.08 Mn = 0.78* Si = 0.35
P = 0.020 S = 0.014 Ni = 0.02*
Cr = 0.03* Mo = 0.01* V = 0.01*
*Sum = 0.85

 

Deposited All Weld Metal Properties % (Typical) As Welded
Tensile Strength 82,670 PSI
Yield Strength 69,610 PSI
Elongation in 2″ 28%

 

Recommended Welding Parameters
Diameter Amperage
1/8″   100 – 150
5/32″   140 – 190
3/16″   200 – 250

Current (AC or DC+,-)

E6022

Conforms to Certification: AWS A5.1                ASME SFA A5.1

Weld Process: Shielded Manual Metal Arc Electrodes

AWS Chemical Composition Requirements Not Specified In AWS Specifications

Description:

*Covering high iron oxide type welding of flat and horizontal fillet welding of sheet metal
*Highly efficient welding.
*Welding under excessive amperage conditions can cause the deterioration of radiographic soundness.
*Redry the electrode at 70~100°C for 30~60 minutes prior to use.

Deposited Chemical Composition % (Typical)
C = 0.14 Mn = 1.20 Si = 0.28
P = 0.025 S = 0.012 Ni = 0.02
Cr = 0.03 Mo = 0.01 V = 0.01

 

Deposited All Weld Metal Properties % (Typical) As Welded
Tensile Strength 69,610 PSI
Yield Strength 65,260PSI
Elongation in 2″ 26%

 

Recommended Welding Parameters
Diameter Amperage
3/32″   60 – 110
1/8″   80 – 140
5/32″ 160 – 200

Current (AC or DC-)

E70C-6M

Metal Cored Wire

 

Alloy:  WW70C-6M                           Conforms to Certification: AWS A5.18

Class:   E70C-6M                                ASME SFA A5.18

 Alloy:  E70C-6M

Weld Process:             Mig Welding Process             

 

TYPICAL APPLICATION:

E70C-6M is designed for welding of 490MPa high tensile steel with only Ar/CO gas mixtures.  It is especially suitable for welding and has a high tolerance to primer.  Typical applications include machineries, shipbuilding, offshore structures, bridges and general fabrications.

 

CHARACTERISTICS ON USAGE:

  • Wire is a metal type of flux cored wire for flat and horizontal position welding
  • Slag quality is almost the same as solid wire and multiple pass welding can be performed without removing slag.
  • 20% higher productivity can be achieved when compared to solid wires and it features good penetration, high resistance to porosity, good wetting behavior as well as low hydrogen contents.
  • E70C-6M is intended for semi-automatic, automatic, single and multiple pass welding.

 

Typical Chemical Composition of all-weld metal (%)

 

C

Si

Mn

P

S

AWS

≤ 0.12

≤ 0.90

≤ 1.75

≤ 0.03

≤ 0.03

Typical Values (M21)

0.04

0.80

1.50

0.014

0.013

 

All Weld Metal Mechanical properties (Typical)

 

YS

(Mpa)

UTS

(Mpa)

EL %

CHARPY “V” NOTCH

IMPACT AT (-30°C)

AWS

≥ 390

490 – 670

≥ 22

≥ 27

Typical Values (M21)

540

610

27

75

 

Sizes available and recommended currents (DC wire +)

Diameter

0.045

0.052

1/16

Current

(AMP)

Flat(PA/1G)

140 – 300

160 – 380

180 – 400

H-Fillet(PB/2F)

160 – 300

180 – 360

220 – 380

 Approvals

Shielding Gas

CWB

M21

E49C-6M-H8

ER308SI

Conforms to Certification: AWS A5.9                 ASME SFA A5.9

Weld Process Used for Mig (GMAW) and Submerged Arc (SAW)

AWS Chemical Composition
C = 0.08 max Cr = 19.5 – 22.0
Ni = 9.0 – 11.0 Mo = 0.75 max
Mn 1.0 – 2.5 Si = 0.65 – 1.00
P = 0.03 max S = 0.03 max
Cu = 0.75 max

 

Available Sizes 
Diameter X Spool Sizes Diameter X Coil Sizes
.025 x 2#, 10#, 25# 5/64 x mill coil
.030 x 2#, 10#, 25#, 33# 3/32 x 60# & mill coil
.035 x 2#, 10#, 25#, 33# 1/8 x 60# & mill coil
.045 x 2#, 10#, 25#, 33# 3/16 x 60# & mill coil
1/16 x 10#, 25#, 33# also 60# coil 5/32 x 60# & mill coil

Application
ER308SI is suitable for joining stainless steels of type 304 and 347. It is the same as ER308 but has a higher silicon content.

Deposited Chemical Composition % (Typical)
C = 0.05 Si = 0.72 Mn = 1.70
P = 0.011 S = 0.009 Cr = 20.0
Ni = 10.0

 

Mechanical Properties (R.T.) 
Tensile Strength 87,000 psi
Yield Strength 57,000 psi
Elongation 34%
Reduction of Area 56%

Deposited All Weld Metal Properties
Data is typical for ER308SI weld metal deposited by Mig using Argon + 2% oxygen as the shielding gas. Data on sub-arc is not presented, as sub-arc is dependent on the type of flux used.

Recommended Welding Parameters
GMAW “Mig Process” Reversed Polarity
Wire Diameter Wire Feed Amps Volts Shielding Gas Gas CFH
Short Arc Welding .030 13-26 40-120 16-20 Argon+2% O2 25
.035 13-26 60-140 16-22 Argon+2% O2 25
Spray Are Welding .035 20-39 140-220 24-29 Argon+2% O2 38
.045 16-30 160-260 25-30 Argon+2% O2 38
1/16 10-16 230-350 27-31 Argon+2% O2 38

Other shielding Gases may be used for Mig welding. Shielding gases are chosen taking Quality, Cost, and Operability into consideration

Recommended Welding Parameters
SAW “Submerged Arc Welding Process” Reversed Polarity Suggested
Wire Diameter Amps Volts
3/32 250-450 28-32
1/8 300-500 29-34
5/32 400-600 30-35
3/16 500-700 30-35

Both Agglomerated and fused fluxes can be used for submerged arc welding.
Note: The chemical composition of the flux mainly affects the chemistry of the weld metal and consequently its corrosion resistance and Mechanical properties.

E6010

Certification: AWS A5.1                       ASME SFA A5.1

Weld Process: Shielded Manual Metal Arc Electrodes

AWS Chemical Composition Requirements
Not Specified In AWS Specifications

Application
E6010 is an all position electrode including vertical down hand. Use on pipe or general welding on large diameter pipe.

Deposited Chemical Composition % (Typical)
C = 0.08 Mn = 0.50 Si = 0.20

 

Deposited All Weld Metal Properties % (Typical) As Welded 
Tensile Strength 68,200 psi
Yield Strength 60,000 psi
Elongation in 2″ 26%

Deposited Charpy-V-Notch Impact Properties % (Typical) As-Welded
33 ft. lbs. (tested at -5°F)

Recommended Welding Parameters
Diameter Amperage
3/32″ 40 – 80
1/8″ 70 – 130
5/32″ 100 – 180

Current (DCRP)

E6011

Certification: AWS A5.1                ASME SFA A5.1

Weld Process: Shielded Manual Metal Arc Electrodes

AWS Chemical Composition Requirements
Not Specified In AWS Specifications

Application
E6011 all position electrode is designed for AC welding. Used primarily for welding mild steels, A36, A283, A515 or A516

Deposited Chemical Composition % (Typical)
C = 0.09 Mn = 0.50 Si = 0.20
P = 0.012 S = 0.021

 

Deposited All Weld Metal Properties % (Typical) As Welded 
Tensile Strength 73,500 PSI
Yield Strength 60,000 PSI
Elongation in 2″ 24%
Reduction of Area 67%

Deposited Charpy-V-Notch Impact Properties % (Typical) As-Welded
30 ft. lbs. (tested at -20°F)

Recommended Welding Parameters
Diameter Amperage
3/32″ 70 – 80
1/8″ 110 – 130
5/32″ 130 – 160

Current (AC)

E6013

Certification: AWS A5.1               ASME SFA A5.1

Weld Process: Shielded Manual Metal Arc Electrodes

AWS Chemical Composition Requirements
Not Specified In AWS Specifications

Application
E6013 has very good weldability in all positions except vertical down. Operates with AC, use low amperage.

Deposited Chemical Composition % (Typical)
C = 0.08 Mn = 0.50 Si = 0.40

 

Deposited All Weld Metal Properties % (Typical) As Welded 
Tensile Strength 76,500 PSI
Yield Strength 66,500 PSI
Elongation in 2″ 25%

Deposited Charpy-V-Notch Impact Properties % (Typical) As-Welded
44 ft. lbs. (tested at +32°F)

Recommended Welding Parmeters
Diameter Amperage
3/32″ 60 – 110
1/8″ 90 – 140
5/3.2″ 110-180

Current (AC)

E7014

Certification: AWS A5.1 ASME SFA A5.1

Weld Process: Shielded Manual Metal Arc Electrodes

AWS Chemical Composition Requirements
C = 0.15 max Ni = 0.30 max
Mn = 1.25 max Cr = 0.20 max
Si = 0.90 max Mo = 0.30 max
P = 0.035 max V = 0.08 max
S = 0.035 max

Note: Combined elements of Mn + Ni + Cr + Mo + V the limits shall not exceed a combined total of 1.50.

Application
Recommended for simple and multipass welding of structural steels and galvanized steels. Excellent weldability in all positions.

Deposited Chemical Composition % (Typical)
C = 0.08 Mn = 0.50 Si = 0.40

 

Deposited All Weld Metal Properties % (Typical) As Welded
Tensile Strength 79,500 psi
Yield Strength 65,200 psi
Elongation 25%

Deposited Charpy-V-Notch Impact Properties % (Typical) As-Welded
44 ft. lbs. (tested at +30°F)

Recommended Welding Parameters
Diameter Amperage
3/32″ 60 – 100
1/8″ 80 – 150
5/32″ 100 – 200

Current (AC or DC, either polarity)

E7018

Conforms to Certification:  AWS A5.1                ASME SFA A5.1

Weld Process: Shielded Manual Metal Arc Electrodes

AWS Chemical Composition Requirements
C = 0.15 max Ni = 0.30 max
Mn = 1.60 max Cr = 0.20 max
Si = 0.75 max Mo = 0.30 max
P = 0.035 max V = 0.08 max
S = 0.035 max

Note: *Combined elements of Mn + Ni + Cr + Mo + V the limits shall not exceed a combined total of 1.75.*

Application
E7018 is a basic electrode designed to improve deposition rate and bead appearance for welding mild and low alloyed steels under conditions of high restraint.

Deposited Chemical Composition % (Typical)
C = 0.07 Mn = 0.87* Si = 0.61
P = 0.015 S = 0.011 Ni = 0.02*
Cr = 0.03* Mo = 0.01* V = 0.01*

 

Deposited All Weld Metal Properties % (Typical) As Welded 
Tensile Strength 82,670 psi
Yield Strength 69,610 psi
Elongation in 2″ 30%

 

Recommended Welding Parameters
Diameter Amperage
3/32″ 80 – 110
1/8″ 100 – 150
5/32″ 130 – 200

Current (AC or DCEP)