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ER309L

Conforms to Certification: AWS A5.9                 ASME SFA A5.9

Weld Process Used for Mig (GMAW) and Submerged Arc (SAW)

AWS Chemical Composition Requirements
C = 0.03 max
Cr = 23.0 – 25.0
Ni = 12.0 – 14.0
Mo = 0.75 max
Mn = 1.0 – 2.5
Si = 0.30 – 0.65
P = 0.03 max
S = 0.03 max
Cu = 0.75 max

Available Sizes
Diameter X Spool Sizes Diameter X Coil Sizes
.025 x 2#, 10#, 25# 1/16 x 60# & mill coil
.030 x 2#, 10#, 25#, 30#, 33# 5/64 x 60# & mill coil
.035 x 2#, 10#, 25#, 30#, 33# 3/32 x 60# & mill coil
.045 x 2#, 10#, 25#, 30#, 33# 1/8 x 60# & mill coil
1/16 x 10#, 25#, 30#, 33# 3/16 x 60# & mill coil
5/32 x 60# & mill coil

Application
ER309L has the same qualities as ER309 but with the lower carbon content deemed necessary in many chemical applications. ER309L is preferred over ER309 for cladding over carbon or low alloy steels, or dissimilar joints that are heat treated.

Deposited Chemical Composition % (Typical)
C = 0.015 Mo = 0.25 P = 0.012
Cr = 23.50 Mn = 2.0 S = 0.010
Ni = 13.50 Si = 0.40

 

Mechanical Properties (R.T.) 
Yield Strength 58,000 psi
Tensile Strength 87,000 psi
Elongation 40%
Reduction of Area 60%

Deposited All Weld Metal Properties
Data is typical for ER309L weld metal deposited by Mig using Argon + 2% oxygen as the shielding gas. Data on sub-arc is not presented, as sub-arc is dependent on the type of flux used.

Recommended Welding Parameters
GMAW “Mig Process” Reversed Polarity
Wire Diameter Wire Feed Amps Volts Shielding Gas Gas CFH
Short Arc Welding .030 13-26 40-120 16-20 Argon+2% O2 25
.035 13-26 60-140 16-22 Argon+2% O2 25
Spray Arc Welding .035 20-39 140-220 24-29 Argon+2% O2 38
.045 16-30 160-260 25-30 Argon+2% O2 38
1/16 10-16 230-350 27-31 Argon+2% O2 38

Other shielding Gases may be used for Mig welding. Shielding gases are chosen taking Quality, Cost, and Operability into consideration

Recommended Welding Parameters
SAW “Submerged Arc Welding Process”   Reversed Polarity Suggested
Wire Diameter Amps Volts
3/32 250-450 28-32
1/8 300-500 29-34
5/32 400-600 30-35
3/16 500-700 30-35

Both Agglomerated and fused fluxes can be used for submerged arc welding.
Note: The chemical composition of the flux mainly affects the chemistry of the weld metal and consequently its corrosion resistance and Mechanical properties.

 

 

 

 

ER309

Conforms to Certification: AWS A5.9               ASME SFA A5.9

Weld Process Used for Mig (GMAW) and Submerged Arc (SAW)

AWS Chemical Composition Requirements
C = 0.12 max
Cr = 23.0 – 25.0
Ni = 12.0 – 14.0
Mo = 0.75 max
Mn = 1.0 – 2.5
Si = 0.30 – 0.65
P = 0.03 max
S = 0.03 max
Cu = 0.75 max

Available Sizes
Diameter X Spool Sizes Diameter X Coil Sizes
.025 x 2#, 10#, 25# 1/16 x 60# & mill coil
.030 x 2#, 10#, 25#, 30#, 33# 5/64 x 60# & mill coil
.035 x 2#, 10#, 25#, 30#, 33# 3/32 x 60# & mill coil
.045 x 2#, 10#, 25#, 30#, 33# 1/8 x 60# & mill coil
1/16 x 10#, 25#, 30#, 33# 3/16 x 60# & mill coil
5/32 x 60# & mill coil

Application
ER309 is used for the welding of similar alloys in wrought or cast form. It is mostly used for welding dissimilar materials such as mild steel to stainless steel, as well as for a barrier layer in stainless overlays. For some applications, welding of straight chromium steels can be accomplished with this consumable.

Deposited Chemical Composition % (Typical)
C = 0.06 Mo = 0.25 P = 0.018
Cr = 23.50 Mn = 1.80 S = 0.015
Ni = 13.0 Si = 0.40 Cu = 0.20

 

Mechanical Properties (R.T.) 
Yield Strength 57,000 psi
Tensile Strength 86,000 psi
Elongation 47%
Reduction of Area 68%

Deposited All Weld Metal Properties
Data is typical for ER309 weld metal deposited by Mig using Argon + 2% oxygen as the shielding gas. Data on sub-arc is not presented, as sub-arc is dependent on the type of flux used.

Recommended Welding Parameters
GMAW “Mig Process” Reversed Polarity
Wire Diameter Wire Feed Amps Volts Shielding Gas Gas CFH
Short Arc Welding .030 13-26 40-120 16-20 Argon+2% O2 25
.035 13-26 60-140 16-22 Argon+2% O2 25
Spray Arc Welding .035 20-39 140-220 24-29 Argon+2% O2 38
.045 16-30 160-260 25-30 Argon+2% O2 38
1/16 10-16 230-350 27-31 Argon+2% O2 38

Other shielding Gases may be used for Mig welding. Shielding gases are chosen taking Quality, Cost, and Operability into consideration

Recommended Welding Parameters
SAW “Submerged Arc Welding Process” Reversed Polarity Suggested
Wire Diameter Amps Volts
3/32 250-450 28-32
1/8 300-500 29-34
5/32 400-600 30-35
3/16 500-700 30-35

Both Agglomerated and fused fluxes can be used for submerged arc welding.
Note: The chemical composition of the flux mainly affects the chemistry of the weld metal and consequently its corrosion resistance and Mechanical properties.

 

 

 

 

ER308LSI

Conforms to Certification: AWS A5.9        ASME SFA A5.9

Weld Process Used for Mig (GMAW) and Submerged Arc (SAW)

AWS Chemical Composition
C = 0.03 max
Cr = 19.5 – 22.0
Ni = 9.0 – 11.0
Mo = 0.75 max
Mn = 1.0 – 2.5
Si = 0.65 – 1.0
P = 0.03 max
S = 0.03 max
Cu = 0.75 max

Available Sizes – Diameter X Spool Sizes
.025 x 2#, 10#, 25#
.030 x 2#, 10#, 25#, 30#, 33#
.035 x 2#, 10#, 25#, 30#, 33#
.045 x 2#, 10#, 25#, 30#, 33#
1/16 x 10#, 25#, 30#, 33#

Application
WW308LSI is suitable for joining stainless steels of the 304 type and 308 types. Welding speed is higher that 308 or 308L due to improved weldability of the weld metal.

Deposited Chemical Composition % (Typical)
C = 0.016 Si = 0.85 Mn = 1.65
P = 0.016 S = 0.008 Cr = 20.65
Ni = 10.0

 

Mechanical Properties (R.T.)  
Yield Strength 59,000 psi
Tensile Strength 87,000 psi
Elongation 39%
Reduction of Area 60%

Deposited All Weld Metal Properties
Data is typical for ER308LSI weld metal deposited by Mig using Argon + 2% oxygen as the shielding gas. Data on sub-arc is not presented, as sub-arc is dependent on the type of flux used.

Recommended Welding Parameters
GMAW “Mig Process” Reversed Polarity
Wire Diameter Wire Feed Amps Volts Shielding Gas Gas CFH
Short Arc Welding .030 13-26 40-120 16-20 Argon+2% O2 25
.035 13-26 60-140 16-22 Argon+2% O2 25
Spray Are Welding .035 20-39 140-220 24-29 Argon+2% O2 38
.045 16-30 160-260 25-30 Argon+2% O2 38
1/16 10-16 230-350 27-31 Argon+2% O2 38

Other shielding Gases may be used for Mig welding. Shielding gases are chosen taking Quality, Cost, and Operability into consideration

Recommended Welding Parameters
SAW “Submerged Arc Welding Process” Reversed Polarity Suggested
Wire Diameter Amps Volts
3/32 250-450 28-32
1/8 300-500 29-34
5/32 400-600 30-35
3/16 500-700 30-35

Both Agglomerated and fused fluxes can be used for submerged arc welding.
Note: The chemical composition of the flux mainly affects the chemistry of the weld metal and consequently its corrosion resistance and Mechanical properties.

 

ER308L

Conforms to Certification: AWS A5.9           ASME SFA A5.9

Weld Process Used for Mig (GMAW) and Submerged Arc (SAW)

AWS Chemical Composition
C = 0.03 max
Cr = 19.5-22.0
Ni = 9.0 – 11.0
Mo = 0.75 max
Mn = 1.0 – 2.5
Si = 0.30 – 0.65
P = 0.03 max
S = 0.03 max
Cu = 0.75 max

Available Sizes
Diameter X Spool Sizes Diameter X Coil Sizes
.025 x 2#, 10#, 25# 1/16 x 60# & mill coil
.030 x 2#, 10#, 25#, 30#, 33# 5/64 x 60# & mill coil
.035 x 2#, 10#, 25#, 30#, 33# 3/32 x 60# & mill coil
.045 x 2#, 10#, 25#, 30#, 33# 1/8 x 60# & mill coil
1/16 x 10#, 25#, 30#, 33# 3/16 x 60# & mill coil
5/32 x 60# & mill coil

Application
ER308L has the same analysis as type 308 except the carbon content has been held to a maximum of .03% to reduce the possibility of intergranular carbide precipitation. ER308L is ideal for welding Types 304L, 321, and 347 stainless steels. This is a suitable wire for applications at cryogenic temperatures.

Deposited Chemical Composition % (Typical)
C = 0.02 Si = 0.32 Mn = 1.70
P = 0.011 S = 0.009 Cr = 20.0
Ni = 10

 

Mechanical Properties (R.T.)  
Yield Strength 57,000 psi
Tensile Strength 87,000 psi
Elongation 34%
Reduction of Area 56%

Deposited All Weld Metal Properties
Data is typical for ER308L weld metal deposited by Mig using Argon + 2% oxygen as the shielding gas. Data on sub-arc is not presented, as sub-arc is dependent on the type of flux used.

Recommended Welding Parameters
GMAW “Mig Process” Reversed Polarity
Wire Diameter Wire Feed Amps Volts Shielding Gas Gas CFH
Short Arc Welding .030 13-26 40-120 16-20 Argon+2% O2 25
.035 13-26 60-140 16-22 Argon+2% O2 25
Spray Arc Welding .035 20-39 140-220 24-29 Argon+2% O2 38
.045 16-30 160-260 25-30 Argon+2% O2 38
1/16 10-16 230-350 27-31 Argon+2% O2 38

Other shielding Gases may be used for Mig welding. Shielding gases are chosen taking Quality, Cost, and Operability into consideration

Recommended Welding Parameters
SAW “Submerged Arc Welding Process” Reversed Polarity Suggested
Wire Diameter Amps Volts
3/32 250-450 28-32
1/8 300-500 29-34
5/32 400-600 30-35
3/16 500-700 30-35

Both Agglomerated and fused fluxes can be used for submerged arc welding.
Note: The chemical composition of the flux mainly affects the chemistry of the weld metal and consequently its corrosion resistance and Mechanical properties.

 

ER308H

Conforms to Certification: AWS A5.9                  ASME SFA A5.9

Weld Process Used for Mig (GMAW) and Submerged Arc (SAW)

AWS Chemical Composition
C = 0.04 – 0.08
Cr = 19.5 – 22.0
Ni = 9.0 – 11.0
Mo = 0.50 max
Mn = 1.0 – 2.5
Si = 0.30 – 0.65
P = 0.03 max
S = 0.03 max
Cu = 0.75 max

Available Sizes
Diamter X Spool Sizes Diameter X Coil Sizes
.025 x 2#, 10#, 25# 1/16 x 60# & mill coil
.030 x 2#, 10#, 25#, 30#, 33# 5/64 x 60# & mill coil
.035 x 2#, 10#, 25#, 30#, 33# 3/32 x 60# & mill coil
.045 x 2#, 10#, 25#, 30#, 33# 1/8 x 60# & mill coil
1/16 x 10#, 25#, 30#, 33# 3/16 x 60# & mill coil
5/32 x 60# & mill coil

Application
WW308H is used to MIG, and submerged arc welding of un-stabilized stainless steels such as Types 301, 302, 304, 305, 308.

Deposited Chemical Composition % (Typical)
C = 0.04 Si = 0.32 Mn = 1.8
P = 0.009 S = 0.009 Cr = 20.0
Ni = 9.5 N = 0.05

 

Mechanical Properties (R.T.)  
Yield Strength 61,000 psi
Tensile Strength 90,000 psi
Elongation 41%
Reduction of Area 60%

Deposited All Weld Metal Properties
Data is typical for ER308H weld metal deposited by Mig using Argon + 2% oxygen as the shielding gas. Data on sub-arc is not presented, as sub-arc is dependent on the type of flux used.

Recommended Welding Parameters
GMAW “Mig Process” Reversed Polarity
Wire Diameter Wire Feed Amps Volts Shielding Gas Gas CFH
Short Arc Welding .030 13-26 40-120 16-20 Argon+2% O2 25
.035 13-26 60-140 16-22 Argon+2% O2 25
Spray Arc Welding .035 20-39 140-220 24-29 Argon+2% O2 38
.045 16-30 160-260 25-30 Argon+2% O2 38
1/16 10-16 230-350 27-31 Argon+2% O2 38

Other shielding Gases may be used for Mig welding. Shielding gases are chosen taking Quality, Cost, and Operability into consideration

Recommended Welding Parameters
SAW “Submerged Arc Welding Process” Reversed Polarity Suggested
Wire Diameter Amps Volts
3/32 250-450 28-32
1/8 300-500 29-34
5/32 400-600 30-35
3/16 500-700 30-35

Both Agglomerated and fused fluxes can be used for submerged arc welding.
Note: The chemical composition of the flux mainly affects the chemistry of the weld metal and consequently its corrosion resistance and Mechanical properties.

ER308

Conforms to Certification: AWS A5.9   ASME SFA A5.9

Weld Process Used for Mig (GMAW) and Submerged Arc (SAW)

AWS Chemical Composition
C = 0.08 max
Cr = 19.5 – 22.0
Ni = 9.0 – 11.0
Mo = 0.75 max
Mn = 1.0 – 2.5
Si = 0.30 – 0.65
P = 0.03 max
S = 0.03 max
Cu = 0.75 max

Available Sizes
Diameter X Spool Sizes Diameter X Coil Sizes
.025 x 2#, 10#, 25# 1/16 x 60# & mill coil
.030 x 2#, 10#, 25#, 30#, 33# 5/64 x 60# & mill coil
.035 x 2#, 10#, 25#, 30#, 33# 3/32 x 60# & mill coil
.045 x 2#, 10#, 25#, 30#, 33# 1/8 x 60# & mill coil
1/16 x 10#, 25#, 30#, 33# 3/16 x 60# & mill coil
5/32 x 60# & mill coil

Application

WW308 is used to MIG, and submerged arc welding of un-stabilized stainless steels such as Types 301, 302, 304, 305, 308. This filler metal is the most popular grade among stainless steels, used for general purpose applications where corrosion conditions are moderate.

Deposited Chemical Composition % (Typical)
C = 0.04 Si = 0.30 Mn = 1.8
P = 0.009 S = 0.009 Cr = 20.0
Ni = 9.5 N = 0.05

 

Mechanical Properties (R.T.) 
Yield Strength 61,000 psi
Tensile Strength 90,000 psi
Elongation 41%
Reduction of Area 60%

Deposited All Weld Metal Properties
Data is typical for ER308 weld metal deposited by Mig using Argon + 2% oxygen as the shielding gas. Data on sub-arc is not presented, as sub-arc is dependent on the type of flux used.

Recommended Welding Parameters
GMAW “Mig Process” Reversed Polarity
Wire Diameter Wire Feed Amps Volts Shielding Gas Gas CFH
Short Arc Welding .030 13-26 40-120 16-20 Argon+2% O2 25
.035 13-26 60-140 16-22 Argon+2% O2 25
Spray Arc Welding .035 20-39 140-220 24-29 Argon+2% O2 38
.045 16-30 160-260 25-30 Argon+2% O2 38
1/16 10-16 230-350 27-31 Argon+2% O2 38

Other shielding Gases may be used for Mig welding. Shielding gases are chosen taking Quality, Cost, and Operability into consideration

Recommended Welding Parameters
SAW “Submerged Arc Welding Process” REversed Polarity Suggested
Wire Diameter Amps Volts
3/32 250-450 28-32
1/8 300-500 29-34
5/32 400-600 30-35
3/16 500-700 30-35

Both Agglomerated and fused fluxes can be used for submerged arc welding.
Note: The chemical composition of the flux mainly affects the chemistry of the weld metal and consequently its corrosion resistance and Mechanical properties.

ER2209

Conforms to Certification: AWS A5.9                 ASME SFA A5.9

Weld Process Used for Mig (GMAW) and Submerged Arc (SAW)

AWS Chemical Composition Requirements
C = 0.03 max
Cr = 21.5 – 23.5
Ni = 7.5 – 9.5
Mo = 2.5 – 3.5
Mn = 0.50 – 2.0
Si = 0.90 max
P = 0.03 max
S = 0.03 max
Cu = 0.75 max
N = 0.08 – 0.20

Available Sizes
Diameter X Spool Sizes Diameter X Coil Sizes
.025 x 2#, 10#, 25# 1/16 x 60# & mill coil
.030 x 2#, 10#, 25#, 30#, 33# 5/64 x 60# & mill coil
.035 x 2#, 10#, 25#, 30#, 33# 3/32 x 60# & mill coil
.045 x 2#, 10#, 25#, 30#, 33# 1/8 x 60# & mill coil
1/16 x 10#, 25#, 30#, 33# 3/16 x 60# & mill coil
5/32 x 60# & mill coil

Application
ER2209 is intended to weld duplex stainless steels. It exhibits high tensile strength and resistance to stress and corrosion cracking. Exhibits a low ferrite.

Deposited Chemical Composition % (Typical)
C = 0.016 Mo = 2.91 P = 0.014
Cr = 22.40 Mn = 1.40 S = 0.017
Ni = 8.5 Si = 0.45 N = 0.18

 

Mechanical Properties (R.T.)
Yield Strength 80,500psi
Tensile Strength 105,000psi
Elongation 26%

Deposited All Weld Metal Properties
Data is typical for ER2209 weld metal deposited by Mig using Argon + 2% oxygen as the shielding gas. Data on sub-arc is not presented, as sub-arc is dependent on the type of flux used.

Recommended Welding Parameters
GMAW “Mig Process” Reversed Polarity
Wire Diameter Wire Feed Amps Volts Shielding Gas Gas CFH
Short Arc Welding .030 13-26 40-120 16-20 Argon+2% O2 25
.035 13-26 60-140 16-22 Argon+2% O2 25
Spray Arc Welding .035 20-39 140-220 24-29 Argon+2% O2 38
.045 16-30 160-260 25-30 Argon+2% O2 38
1/16 10-16 230-350 27-31 Argon+2% O2 38

Other shielding Gases may be used for Mig welding. Shielding gases are chosen taking Quality, Cost, and Operability into consideration

Recommended Welding Parameters
SAW “Submerged Arc Welding Process”   Reversed Polarity Suggested
Wire Diameter Amps Volts
3/32 250-450 28-32
1/8 300-500 29-34
5/32 400-600 30-35
3/16 500-700 30-35

Both Agglomerated and fused fluxes can be used for submerged arc welding.
Note: The chemical composition of the flux mainly affects the chemistry of the weld metal and consequently its corrosion resistance and Mechanical properties.

Superblue

All Purpose Electrode

Weld Process: Shielded Manual Metal Arc

Deposited Chemical Composition % (Typical)
C = 0.10 Cr = 29.0 Si = 0.90
Ni = 10.0 Mn = 0.80

Application
Super blue is noted for good weldability, easy slag removal, high tensile and yield strength and elongation. Super blue is suitable for welding high strength alloyed structured tool and heat treatable steels, also for welding of dissimilar steel combinations. Preheating to 400ºF is recommended.

Deposited All Weld Metal Properties %
(Typical) As-Welded
Yield Strength 71,000 psi
Tensile Strength 100,000 psi

Deposited Charpy-V-Notch Impact Properties %
20 ft. lbs. (tested at 70ºF)

Available Sizes & Recommended Welding Parameters
Current AC or DCRP

Diameter Amperes
3/32 60 – 90
1/8 80 – 120
5/32 110 – 160
3/16 140 – 220

E505-16

Conforms to Certification: AWS A5.4      ASME SFA A5.4

Weld Process: Shielded Manual Metal Arc

AWS Chemical Composition Requirements
C = 0.10 max Si = 0.90 max
Cr = 8.0 – 10.5 P = 0.04 max
Ni = 0.40 max S = 0.03 max
Mn = 1.0 max Mo = 0.85 – 1.20
Cu = 0.75 max

Application

E505-16 electrode is used for welding matching composition chrome-moly plate and piping. Preheat and interpass of at least 300ºF is required. Post-weld heat treatment is also recommended.

Deposited Chemical Composition % (Typical)
C = 0.065 Cr = 9.50 Si=0.46
Mn = 0.60 P = 0.022 S=0.023
Mo = 0.98

 

 Desposited All Weld Metal Properties%
 (Typical) As-Welded
Yield Strength 81,000 psi
Tensile Strength 64,000 psi
Elongation 23%

Deposited Charpy-V-Notch Impact Properties %
Not Applicable

Available Sizes & Recommended Welding Parameters
Diameter Voltage Flat Amperage Vertical & Overhead
3/32 24-28 70-85 65-75
1/8 26-30 85-110 80-90
5/32 28-32 110-140 100-120
3/16 28-32 120-160 110-130

E502-16

Conforms to Certification: AWS A5.4     ASME SFA A5.4

Weld Process: Shielded Manual Metal Arc

AWS Chemical Composition Requirements
C=0.10 max Si=0.90
Cr=4.0 – 6.0 P=0.04
Ni=0.40 max S=0.03
Mn=1.0 max Mo=0.45 – 0.65
Cu=0.75

Application
E502-16 is for welding matching composition base metals, usually pipe. Preheat and interpass of more than 300ºF is required. Post-weld heat treatment is recommended.

Deposited Chemical Composition % (Typical)
C=0.08 Cr=5.25 Si=0.51
Mn=0.72 P=0.022 S=0.023
Mo=0.52

 

Deposited All Weld Metal Properties %  
(Typical) As-Welded  
Yield Strength 77,800 psi
Tensile Strength 59,000 psi
Elongation 22%

Deposited Charpy-V-Notch Impact Properties %
Not Applicable

Available Sizes & Recommended Welding Parameters
Diameter Voltage Flat Amperage Vertical & Overhead
3/32 24-28 70-85 65-75
1/8 26-30 85-110 80-90
5/32 28-32 110-140 100-120
3/16 28-32 120-160 110-130