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ERNiCrMo-9

Conforms to Certification : AWS A5.14           ASME SFA A5.14

Weld Process: GMAW & ASAW Welding Processes

AWS Chemical Composition Requirements
C = 0.015 max Cu = 1.5 – 2.5
Mn = 1.0 max Ni = Remainder
Fe = 18.0 – 21.0 Co = 5.0 max
P = 0.04 max Cr = 21.0 – 23.5
S = 0.03 max Nb + Ta = 0.50 max
Si = 1.0 max Mo = 6.0 – 8.0
W = 1.5 max Other = 0.50 max

Please Call For More Information and Available Sizes

Application
ERNiCrMo-9 is used for welding nickel-chromium-molybdenum base materials to themselves, steel and other nickel base alloys, and for cladding steels.

Deposited Chemical Compostition % (Typical)
C = 0.01 Cr = 22.0 Ni = Balance
Cu = 2.0 Mo = 7.1 Fe = 20.5
Co = 2.75

 

Deposited All Weld Metal Properties % (AW) 
Tensile Strength 96,000 psi
Elongation 29%

Deposited Charpy-V-Notch Impact Properties %
Not applicable

Recommended Welding Parameters for MIG and SAW Welding of Nickel Alloys
Process Diameter of Wire Voltage (V) Amperage (A) Gas
MIG .035 inches 26 – 29 150 – 190 75 % Argon +25% Helium
.045 inches 28 – 32 180 – 220 75 % Argon +25% Helium
1/16 inches 29 – 33 200 – 250 75 % Argon +25% Helium
SAW 3/32 inches 28 – 30 270 – 350 Suitable Flux May Be Used.
1/8 inches 29 – 32 350 – 450 Suitable Flux May Be Used.
5/32 inches 30 – 33 400 – 550 Suitable Flux May Be Used.

Note: Other shielding Gases may be used for Mig welding. Shielding gases are chosen taking Quality, cost, and Operability into consideration.
Note:  Both agglomerated and fused fluxes can be used for submerged arc welding.
Note: The chemical composition of the flux mainly affects the chemistry of the weld metal and consequently its corrosion resistance and mechanical properties.

ERNiCrMo-8

Conforms to Certification AWS A5.14                   ASME SFA A5.14

Weld Process: GMAW & ASAW Welding Processes

AWS Chemical Composition Requirements
C = 0.03 max Cu = 0.7 – 1.2
Mn = 1.0 max Ni = 47.0 – 52.0
Fe = Remainder Ti = 0.7 – 1.5
P = 0.03 max Cr = 23.0 – 26.0
S = 0.03 Mo = 5.0 – 7.0
Si = 1.0 max Other = 0.50 max

Please Call For More Information and Available Sizes

Application
ERNiCrMo-8 is used for welding nickel – chromium-molybdenum base materials to itself, steel and other nickel base alloys, and for cladding steel with NI-CR-MO weld materials.

Deposited Chemical Composition % (Typical)
C = 0.01 Cr = 24.75 Ni = 50.5
Cu = 0.90 Mo = 6.1 Fe = Balance
Si = 0.70

 

Deposited Chemical Composition % (AW) 
Tensile Strength 91,000 psi
Elongation 27%

Deposited Charpy-V-Notch Impact Properties %
Not applicable

Recommended Welding Parameters for MIG and SAW Welding of Nickel Alloys
Process Diameter of Wire Voltage (V) Amperage (A) Gas
MIG .035 inches 26 – 29 150 – 190 75 % Argon +25% Helium
.045 inches 28 – 32 180 – 220 75 % Argon +25% Helium
1/16 inches 29 – 33 200 – 250 75 % Argon +25% Helium
SAW 3/32 inches 28 – 30 270 – 350 Suitable Flux May Be Used.
1/8 inches 29 – 32 350 – 450 Suitable Flux May Be Used.
5/32 inches 30 – 33 400 – 550 Suitable Flux May Be Used.

Note: Other shielding Gases may be used for Mig welding. Shielding gases are chosen taking Quality, cost, and Operability into consideration.
Note:  Both agglomerated and fused fluxes can be used for submerged arc welding.
Note: The chemical composition of the flux mainly affects the chemistry of the weld metal and consequently its corrosion resistance and mechanical properties.

ERNiCrMo-7

Conforms to Certification: AWS A5.14                ASME SFA A5.14

Weld Process: GMAW & ASAW Welding Processes

AWS Chemical Composition Requirements
C = 0.015 max Cu = 0.50 max
Mn = 1.0 max Ni = Remainder
Fe = 3.0 max Co = 2.0 max
P = 0.04 max Cr = 14.0 – 18.0
S = 0.03 max Mo = 14.0 – 18.0
Si = 0.08 max W = 0.50 max
Other = 0.50 max Ti = 0.70 max

Please Call For More Information and Available Sizes

Application
ERNiCrMo-7 is used for welding nickel-chromium-molybdenum base materials to itself, steel and other nickel base alloys and for cladding steel with NI-CR-MO weld material

Deposited Chemcial Composition % (Typical)
C = 0.01 Cr = 16.5 Ni = Balance
Fe = 2.20 Mo = 15.75

 

Deposited All Weld Metal Properties % (AW) 
Tensile Strength 113,00 psi
Elongation 29%

Deposited Charpy-V-Notch Impact Properties %
Not applicable

Recommended Welding Parameters for MIG and SAW Welding of Nickel Alloys
Process Diameter of Wire Voltage (V) Amperage (A) Gas
MIG .035 inches 26 – 29 150 – 190 75 % Argon +25% Helium
.045 inches 28 – 32 180 – 220 75 % Argon +25% Helium
1/16 inches 29 – 33 200 – 250 75 % Argon +25% Helium
SAW 3/32 inches 28 – 30 270 – 350 Suitable Flux May Be Used.
1/8 inches 29 – 32 350 – 450 Suitable Flux May Be Used.
5/32 inches 30 – 33 400 – 550 Suitable Flux May Be Used.

Note: Other shielding Gases may be used for Mig welding. Shielding gases are chosen taking Quality, cost, and Operability into consideration.
Note:  Both agglomerated and fused fluxes can be used for submerged arc welding.
Note: The chemical composition of the flux mainly affects the chemistry of the weld metal and consequently its corrosion resistance and mechanical properties.

ERNiCrMo-4

Conforms to Certification: AWS A5.14            ASME SFA A5.14

Weld Process: GMAW, ASAW Welding Processes

AWS Chemical Composition Requirements
C = 0.02 max Cu = 0.50 max
Mn = 1.0 max Ni = Remainder
Fe = 4.0 to 7.0 Co = 2.5 max
P = 0.04 max Cr = 14.5 – 16.5
S = 0.03 max Mo = 15.0 – 17.0
Si = 0.08 max W = 3.0 – 4.5
Other = 0.50 max V = 0.35 max

 

Available Sizes 
Diameter X Spool Sizes Diameter X Coil Sizes
.035 x 33# 1/16 x COIL
.045 x 33# 3/32 x COIL
1/16 x 33# 1/8 x COIL
5/32 x COIL

Application
ERNiCrMo-4 is used for welding nickel-chromium-molybdenum base materials to itself, steel and other nickel base alloys and for cladding steel.

Deposited Chemical Composition % (Typical)
C = 0.01 Cr = 15.55 Ni = Balance
Mn = 0.55 Mo = 16.1 Si = 0.04
Fe = 5.5 W = 3.65

 

Deposited All Weld Metal Properties % (AW) 
Tensile Strength 105,000 psi
Yield Strength 81,000 psi
Elongation 40%

Deposited Charpy-V-Notch Impact Properties %
Not applicable

Recommended Welding Parameters for MIG and SAW Welding of Nickel Alloys
Process Diameter of Wire Voltage (V) Amperage (A) Gas
MIG .035 inches 26 – 29 150 – 190 75 % Argon +25% Helium
.045 inches 28 – 32 180 – 220 75 % Argon +25% Helium
1/16 inches 29 – 33 200 – 250 75 % Argon +25% Helium
SAW 3/32 inches 28 – 30 270 – 350 Suitable Flux May Be Used.
1/8 inches 29 – 32 350 – 450 Suitable Flux May Be Used.
5/32 inches 30 – 33 400 – 550 Suitable Flux May Be Used.

Note: Other shielding Gases may be used for Mig welding. Shielding gases are chosen taking Quality, cost, and Operability into consideration.
Note:  Both agglomerated and fused fluxes can be used for submerged arc welding.
Note: The chemical composition of the flux mainly affects the chemistry of the weld metal and consequently its corrosion resistance and mechanical properties.

ERNiCrMo-2

Conforms to Certification: AWS A5.14              ASME SFA A5.14

Weld Process: GMAW, ASAW Welding Processes

AWS Chemical Composition Requirements
C  = 0.05 – 0.15 Cu = 0.5 max
Mn = 1.0 max Ni = Remainder
Fe = 17.0 – 20.0 Co = 0.5 to 2.5
P = 0.04 max Cr = 20.5 – 23.0
S = 0.03 max Mo = 8.0 – 10.0
Si = 1.0 max W = 0.2 – 1.0
Other = 0.50 max

 

Available Sizes 
Diameter X Spool Sizes Diameter X Coil Sizes
.035 x 33# 1/16 x COIL
.045 x 33# 3/32 x COIL
1/16 x 33# 1/8 x COIL
5/32 x COIL

Application
ERNiCrMo-2 is used for welding nickel-chromium-molybdenum base materials to itself, steel and other nickel base alloys. Can clad steel using GTAW, GMAW, welding processes. Can weld on high nickel base alloys exposed to high temperatures.

Deposited Chemical Composition % (Typical)
C = 0.10 Cr = 22.0 Ni = Balance
Fe = 19.5 Mo = 9.75

 

Deposited All Weld Metal Properties % (AW) 
Tensile Strength 99,000 psi
Elongation 27%

Deposited Charpy-V-Notch Impact Properties %
Not applicable

Recommended Welding Parameters for MIG and SAW Welding of Nickel Alloys
Process Diameter of Wire Voltage (V) Amperage (A) Gas
MIG .035 inches 26 – 29 150 – 190 75 % Argon +25% Helium
.045 inches 28 – 32 180 – 220 75 % Argon +25% Helium
1/16 inches 29 – 33 200 – 250 75 % Argon +25% Helium
SAW 3/32 inches 28 – 30 270 – 350 Suitable Flux May Be Used.
1/8 inches 29 – 32 350 – 450 Suitable Flux May Be Used.
5/32 inches 30 – 33 400 – 550 Suitable Flux May Be Used.

Note: Other shielding Gases may be used for Mig welding. Shielding gases are chosen taking Quality, cost, and Operability into consideration.
Note:  Both agglomerated and fused fluxes can be used for submerged arc welding.
Note: The chemical composition of the flux mainly affects the chemistry of the weld metal and consequently its corrosion resistance and mechanical properties.

ERNiCrMo-11

Conforms to Certification: AWS A5.14          ASME SFA A5.14

Weld Process: GMAW & ASAW Welding Processes

AWS Chemical Composition Requirements
C = 0.03 max Cu = 1.0 – 2.4
Mn = 1.5 max Ni = Remainder
Fe = 13.0 – 17.0 Co = 5.0 max
P = 0.04 max Cr = 28.0 – 31.5
S = 0.02 max Mo = 4.0 – 6.0
Si = 0.80 max Nb + Ta = 0.30 – 1.50
Other = 0.50 max W = 1.5 – 4.0

Please Call For More Information and Available Sizes

Application
ERNiCrMo-11 is used for welding nickel-chromium-molybdenum base materials to themselves, steel and other nickel base alloys.

Deposited Chemical Composition % (Typical)
C = 0.02 Co = 3.50 Ni = Balance
Mn = 0.90 Cu = 1.75 Cr = 29.5
Fe = 15.5 W = 2.10 Mo = 5.0

 

Deposited All Weld Metal Properties % (AW) 
Tensile Strength 89,000 psi
Elongation 28%

Deposited Charpy-V-Notch Impact Properties %
Not applicable

Recommended Welding Parameters for MIG and SAW Welding of Nickel Alloys
Process Diameter of Wire Voltage (V) Amperage (A) Gas
MIG .035 inches 26 – 29 150 – 190 75 % Argon +25% Helium
.045 inches 28 – 32 180 – 220 75 % Argon +25% Helium
1/16 inches 29 – 33 200 – 250 75 % Argon +25% Helium
SAW 3/32 inches 28 – 30 270 – 350 Suitable Flux May Be Used.
1/8 inches 29 – 32 350 – 450 Suitable Flux May Be Used.
5/32 inches 30 – 33 400 – 550 Suitable Flux May Be Used.

Note: Other shielding Gases may be used for Mig welding. Shielding gases are chosen taking Quality, cost, and Operability into consideration.
Note:  Both agglomerated and fused fluxes can be used for submerged arc welding.
Note: The chemical composition of the flux mainly affects the chemistry of the weld metal and consequently its corrosion resistance and mechanical properties.

ERNiCrMo-1

Conforms to Certification: AWS A5.14                ASME SFA A5.14

Weld Process: GMAW & ASAW Welding Processes

AWS Chemical Composition Requirements
C = 0.05 max Cu = 1.5 – 2.5
Mn = 1.0 – 2.0 Ni = Remainder
Fe = 18.0 – 21.0 Co = 2.5 max
P = 0.04 max Cr = 21.0 – 23.5
S = 0.03 max Nb + Ta = 1.75 – 2.50
Si = 1.0 max Mo = 5.5 to 7.5
Other = 0.50 max W = 1.0 max

Please Call For More Information and Available Sizes

Application
ERNiCrMo-1 is used for welding nickel-chromium-molybdenum base materials. Can use the GTAW, GMAW, welding processes for cladding steel with the ERNiCrMo-1 weld material.

Deposited Chemical Composition % (Typical)
C = 0.03 Cr = 22.0 Ni = Remainder
Mn = 1.5 Cu = 2.0 Mo = 6.50
Fe = 20.5 Nb/Ta = 2.1

 

Deposited All Weld Metal Properties % (AW) 
Tensile Strength 97,000 psi
Elongation 34.5%

Deposited Charpy-V-Notch Impact Properties %
Not applicable

Recommended Welding Parameters for MIG and SAW Welding of Nickel Alloys
Process Diameter of Wire Voltage (V) Amperage (A) Gas
MIG .035 inches 26 – 29 150 – 190 75 % Argon +25% Helium
.045 inches 28 – 32 180 – 220 75 % Argon +25% Helium
1/16 inches 29 – 33 200 – 250 75 % Argon +25% Helium
SAW 3/32 inches 28 – 30 270 – 350 Suitable Flux May Be Used.
1/8 inches 29 – 32 350 – 450 Suitable Flux May Be Used.
5/32 inches 30 – 33 400 – 550 Suitable Flux May Be Used.

Note: Other shielding Gases may be used for Mig welding. Shielding gases are chosen taking Quality, cost, and Operability into consideration.
Note:  Both agglomerated and fused fluxes can be used for submerged arc welding.
Note: The chemical composition of the flux mainly affects the chemistry of the weld metal and consequently its corrosion resistance and mechanical properties.

ERNiCrCoMo-1

Conforms to Certification: AWS A5.14            ASME SFA A5.14

Weld Process: GMAW, ASAW Welding Process

AWS Chemical Composition Requirements
C = 0.05 – 0.15 Cu = 0.50 max
Mn = 1.0 max Ni = Remainder
Fe = 3.0 max Co = 10.0 – 15.0
P = 0.03 max Al = 0.8 – 1.5
S = 0.015 max Ti = 0.60 max
Si = 1.0 max Cr = 20.0 – 24.0
Other = 0.50 max Mo = 8.0 – 10.0

 

Available Sizes 
Diameter X Spool Sizes Diameter X Coil Sizes
.035 x 33# 1/16 x  COIL
.045 x 33# 3/32 x COIL
1/16 x 33# 1/8 x COIL
5/32 x COIL

Application
ERNiCrCoMo-1 is used for welding nickel-chromium-cobalt-molybdenum base material using both the gas tungsten arc and gas metal arc process. Also other cast heat-resisting alloy and dissimilar metals for high temperature service up to 2100º F.

Deposited Chemical Composition % (Typical)
C = 0.06 P = 0.005 Ni = Balance
Mn = 0.20 S = 0.001 Cr = 21.8
Fe = 0.75 Al = 1.25 Mo = 9.05
Co = 12.45

 

Deposited All Weld Metal Properties % (AW) 
Tensile Strength 112,000psi
Yield Strength 88,500psi
Elongation 28%

Deposited Charpy-V-Notch Impact Properties %
Not applicable

Recommended Welding Parameters for MIG and SAW Welding of Nickel Alloys
Process Diameter of Wire Voltage (V) Amperage (A) Gas
MIG .035 inches 26 – 29 150 – 190 75 % Argon +25% Helium
.045 inches 28 – 32 180 – 220 75 % Argon +25% Helium
1/16 inches 29 – 33 200 – 250 75 % Argon +25% Helium
SAW 3/32 inches 28 – 30 270 – 350 Suitable Flux May Be Used.
1/8 inches 29 – 32 350 – 450 Suitable Flux May Be Used.
5/32 inches 30 – 33 400 – 550 Suitable Flux May Be Used.

Note: Other shielding Gases may be used for Mig welding. Shielding gases are chosen taking Quality, cost, and Operability into consideration.
Note:  Both agglomerated and fused fluxes can be used for submerged arc welding.
Note: The chemical composition of the flux mainly affects the chemistry of the weld metal and consequently its corrosion resistance and mechanical properties.

ERNi-CI

Conforms to Certification: AWS A5.15         ASME SFA A5.15

Weld Process: GMAW & SAW Welding Processes

AWS Chemical Composition Requirements
C = 0.1 max Si = 0.10 max
Mn = 0.30 max Cu = 0.20 max
Fe = 0.20 max Ni = 99.2 min
S = 0.01 max P = 0.01 max

 

Available Sizes 
Diameter X Spool Sizes Diameter X Coil Sizes
.035 x 33# 1/16 x COIL
.045 x 33# 3/32 x COIL
1/16 x 33# 1/8 x COIL
5/32 x COIL

 Application
ERNi-CI Nickel Alloy 99 classification is used for tig and mig welding of cast irons. Major use is the repair of gray iron castings. The welds are easy to machine.

Deposited Chemical Composition % (Typical)
C = 0.01 S = 0.002 Ni = 99.62
Mn = 0.17 Cu = 0.13 Fe = 0.01
Si = 0.05 P = 0.001

 

Deposited All Weld Metal Properties % (AW) 
Tensile Strength 70,000 psi
Yield Strength 36,000 psi
Elongation 40%

Deposited Charpy-V-Notch Impact Properties %
Not applicable

Recommended Welding Parameters for MIG and SAW Welding of Nickel Alloys
Process Diameter of Wire Voltage (V) Amperage (A) Gas
MIG .035 inches 26 – 29 150 – 190 75 % Argon +25% Helium
.045 inches 28 – 32 180 – 220 75 % Argon +25% Helium
1/16 inches 29 – 33 200 – 250 75 % Argon +25% Helium
SAW 3/32 inches 28 – 30 270 – 350 Suitable Flux May Be Used.
1/8 inches 29 – 32 350 – 450 Suitable Flux May Be Used.
5/32 inches 30 – 33 400 – 550 Suitable Flux May Be Used.

Note: Other shielding Gases may be used for Mig welding. Shielding gases are chosen taking Quality, cost, and Operability into consideration.
Note:  Both agglomerated and fused fluxes can be used for submerged arc welding.
Note: The chemical composition of the flux mainly affects the chemistry of the weld metal and consequently its corrosion resistance and mechanical properties.

ERNiFeCr-2

Conforms to Certification: AWS A5.14        ASME SFA A5.14

Weld Process: GMAW & ASAW Welding Processes

AWS Chemical Composition Requirements
C = 0.08 max Cu = 0.30 max
Mn = 0.35 max Ni = 50.0 – 55.0
Fe = Remainder Al = 0.20 – 0.80
P = 0.015 max Ti = 0.65 – 1.15
S= 0.015 max Cr = 17.0 – 21.0
Si = 0.35 max Nb + Ta = 4.75 – 5.50
Mo = 2.80 – 3.30 Other = 0.50 max

 

Available Sizes 
Diameter X Spool Sizes Diameter X Coil Sizes
.035 x 33# 1/16 x COIL
.045 x 33# 3/32 x COIL
1/16 x 33# 1/8 x COIL
5/32 x COIL

Application
ERNiFeCr-2 (NA718) filler metal is used by gas tungsten arc welding process for Cr-Ni-Nb-Mo alloys. Use of high heat impart process such as mig often results in micro-fissuring.

Deposited Chemical Composition % (Typical)
C = 0.04 Si = 0.12 Ni = 52.5
Mn = 0.25 Cr = 19.0 Nb/Ta = 5.0
Fe = Balance Mo = 3.0 S = 0.009

Deposited Charpy-V-Notch Impact Properties %
Not applicable

Recommended Welding Parameters for MIG and SAW Welding of Nickel Alloys
Process Diameter of Wire Voltage (V) Amperage (A) Gas
MIG .035 inches 26 – 29 150 – 190 75 % Argon +25% Helium
.045 inches 28 – 32 180 – 220 75 % Argon +25% Helium
1/16 inches 29 – 33 200 – 250 75 % Argon +25% Helium
SAW 3/32 inches 28 – 30 270 – 350 Suitable Flux May Be Used.
1/8 inches 29 – 32 350 – 450 Suitable Flux May Be Used.
5/32 inches 30 – 33 400 – 550 Suitable Flux May Be Used.

Note: Other shielding Gases may be used for Mig welding. Shielding gases are chosen taking Quality, cost, and Operability into consideration.
Note:  Both agglomerated and fused fluxes can be used for submerged arc welding.
Note: The chemical composition of the flux mainly affects the chemistry of the weld metal and consequently its corrosion resistance and mechanical properties.