ER70S-2
Conforms to Certification: AWS A5.18 ASME SFA A5.18
Weld Process Used for Tig (GTAW)
| AWS Chemical Composition Requirements | ||
| C = 0.07 max | Ni = 0.15 max | Cu = 0.50 max |
| Mn = 0.90 – 1.40 | Cr = 0.15 max | Ti = 0.05 – 0.15 |
| Si = 0.40 – 0.70 | Mo = 0.15 max | Zr = 0.02 – 0.12 |
| P = 0.025 max | V = 0.03 max | Al = 0.05 – 0.15 |
| S = 0.035 max | ||
Available Sizes
.035 X 36
.045 X 36
1/16 X 36
3/32 X 36
1/8 X 36
5/32 X 36
Application
Type ER70S-2 is a triple deoxidized steel welding wire for tig and mig welding applications.
For Tig welding use 100% Argon
| Deposited Chemical Composition % (Typical) | ||
| C = 0.05 | P = 0.012 | Al = 0.09 |
| Mn = 1.15 | Ti = 0.06 | Cu = 0.35 |
| Si = 0.45 | S = 0.012 | Zr = 0.04 |
| Deposited All Weld Metal Properties % (As Welded) | |
| Tensile Strength | 74,800 psi |
| Yield Strength | 62,000 psi |
| Elongation | 24% |
Deposited Charpy-V-Notch Impact Properties %
45 ft. lbs. (at -20ºF)
ER70S-3
Conforms to Certification: AWS A5.18 ASME SFA A5.18
Weld Process Used for Tig (GTAW)
| AWS Chemical Composition Requirements | |
| C = 0.06 – 0.15 | Ni = 0.15 max |
| Mn = 0.90 – 1.40 | Cr = 0.15 max |
| Si = 0.45 – 0.75 | Mo = 0.15 max |
| P = 0.025 max | V = 0.03 max |
| S = 0.035 max | Cu = 0.50 max |
Available Sizes
.045 X 36
1/16 X 36
3/32 X 36
1/8 X 36
5/32 X 36
Application
Type ER70S-3 is a welding wire for tig and mig welding applications.
For Tig welding use 100% Argon.
| Deposited Chemical Composition % (Typical) | ||
| C = 0.07 | P = 0.012 | Si = 0.52 |
| Mn = 1.19 | S = 0.022 | Cu = 0.40 |
| Deposited All Weld Metal Properties % (As Welded) | |
| Tensile Strength | 75,500psi |
| Yield Strength | 61,500psi |
| Elongation | 23% |
Deposited Charpy-V-Notch Impact Properties %
35 ft. lbs. (at 0ºF)
ER70S-6
Conforms to Certification: AWS A5.18 ASME SFA A5.18
Weld Process Used for Tig (GTAW)
| AWS Chemical Composition Requirements | |
| C = 0.06 – 0.15 | Ni = 0.15 max |
| Mn = 1.40 – 1.85 | Cr = 0.15 max |
| Si = 0.80 – 1.15 | Mo = 0.15 max |
| P = 0.025 max | V = 0.03 max |
| S = 0.035 max | Cu = 0.50 max |
Available Sizes
.035 X 36
.045 X 36
1/16 X 36
3/32 X 36
1/8 X 36
5/32 X 36
Application
Type ER70S-6 is a wire with higher levels of Deoxidizers (Mn & Si) compared to other carbon steel wires. This wire is suitable for welding of steels with moderate amounts of scale or rust.
For Tig welding use 100% Argon
| Deposited Chemical Composition % (Typical) | ||
| C = 0.09 | P = 0.012 | Si = 0.95 |
| Mn = 1.65 | S = 0.018 | Cu = 0.35 |
| Deposited All Weld Metal Properties % (As Welded) | |
| Tensile Strength | 78,000 psi |
| Yield Strength | 65,500 psi |
| Elongation | 24% |
Deposited Charpy-V-Notch Impact Properties %
45 ft. lbs. (at -20ºF)
ER80S-D2
Conforms to Certification: AWS A5.28 ASME SFA A5.28
Weld Process Used for Tig (GTAW)
| AWS Chemical Composition Requirements | |
| C = 0.07 – 0.12 | Mn = 1.60 – 2.10 |
| Si = 0.50 – 0.80 | P = 0.025 max |
| S = 0.025 max | Ni = 0.15 max |
| Mo = 0.40 – 0.60 | Cu = 0.50 max |
| Other = 0.50 max | |
Available Sizes
.035 X 36
.045 X 36
1/16 X 36
3/32 X 36
1/8 X 36
5/32 X 36
Application
Type ER80S-D2 filler metal contains a high level of deoxidizers (manganese & silicon) to control porosity when welding with Co 2 as the shielding gas, and molybdenum for increased strength.
| Deposited Chemical Composition % (Typical) | ||
| C = 0.09 | P = 0.012 | Si = 0.58 |
| Mn = 1.65 | S = 0.006 | Cu = 0.15 |
| Mo = 0.55 | ||
| Deposited All Weld Metal Properties % (As Welded) | |
| Tensile Strength | 85,000 psi |
| Yield Strength | 71,500 psi |
| Elongation | 21% |
Deposited Charpy-V-Notch Impact Properties %
60 ft. lbs. (at +32ºF)
ERNiMo-3
Conforms to Certification: AWS A5.14 ASME SFA A5.14
Weld Process: GTAW Welding Process
| AWS Chemical Composition Requirements | |
| C = 0.12 max | Cu = 0.50 max |
| Mn = 1.0 max | Ni = Remainder |
| Fe = 4.4 – 7.0 | Co = 2.5 max |
| P = 0.04 max | Cr = 4.0 – 6.0 |
| S = 0.03 max | Mo = 23.0 – 26.0 |
| Si = 1.0 max | V = 0.60 max |
| W = 1.0 max | Other = 0.50 max |
Please Call For More Information and Available Sizes
Application
ERNiMo-3 is a 62.5 Ni, 24 Mo, 6 Fe, 5 Cr alloy that is excellent for welding dissimilar high temperature alloys. Major use is in aircraft engine repair and maintenance.
| Deposited Chemical Composition % (Typical) | ||
| C = 0.05 | Cr = 5.0 | Ni = 62.5 |
| Mo = 24.0 | Fe = 6.0 | |
ERCuNi
Conforms to Certification: AWS A5.7 ASME SFA A5.7
Weld Process: GTAW and Oxy-Fuel Welding Processes
| AWS Chemical Composition Requirements | |
| Cu = Remainder | Mn = 1.0 max |
| Fe = 0.40 – 0.75 | Si = 0.25 max |
| Ni = 29.0 – 32.0 | P = 0.02 |
| Pb = 0.02 | Ti = 0.20 – 0.50 |
| Other = 0.50 max | |
Available Sizes
.035 x 36
.045 x 36
1/16 x 36
3/32 x 36
1/8 x 36
Application
ERCuNi (NA67) is used for gas metal and gas tungsten arc welding. Can also be used by oxy-fuel welding of 70/30, 80/20, and 90/10 copper nickel alloys. A barrier layer of nickel alloy 610 is recommended prior to overlaying steel with GMAW weld process.
| Deposited Chemical Composition % (Typical) | ||
| Ni = 31.0 | Mn = 0.75 | P = 0.006 |
| Cu = Balance | Si = 0.10 | Ti = 0.35 |
| Fe = 0.55 | ||
| Deposited All Weld Metals Properties % (AW) | |
| Tensile Strength | 54,000 psi |
| Yield Strength | 21,500 psi |
| Elongation | 32% |
Deposited Charpy-V-Notch Impact Properties %
Not applicable
| Recommended Welding Parameters for TIG, MIG, and SAW Welding of Nickel Alloys | ||||
| Process | Diameter of Wire | Voltage (V) | Amperage (A) | Gas |
| Tig | .035 inches x 36 | 12-15 | 60 -90 | 100% Argon |
| .045 inches x 36 | 13-16 | 80-110 | 100% Argon | |
| 1/16 inches x 36 | 14-18 | 90-130 | 100% Argon | |
| 3/32 inches x 36 | 15-20 | 120-175 | 100% Argon | |
| 1/8 inches x 36 | 15-20 | 150-220 | 100% Argon | |
Note: Other shielding Gases may be used for Tig welding. Shielding gases are chosen taking Quality, cost, and Operability into consideration.
Note: Both agglomerated and fused fluxes can be used for submerged arc welding.
Note: The chemical composition of the flux mainly affects the chemistry of the weld metal and consequently its corrosion resistance and mechanical properties.
ERNi-1
Conforms to Certification: AWS A5.14 ASME SFA A5.14
Weld Process:GTAW Welding Process
| AWS Chemical Composition Requirements | |
| C = 0.15 max | Cu = 0.25 max |
| Mn = 1.0 max | Ni = 93.0 min |
| Fe = 1.0 max | Al = 1.50 max |
| P = 0.03 max | Ti = 2.0 – 3.5 |
| S = 0.015 max | Other = 0.50 max |
| Si = 0.75 max | |
Available Sizes
.035 x 36
.045 x 36
1/16 x 36
3/32 x 36
1/8 x 36
Application
ERNi-1 (NA61) is used for GMAW, GTAW and ASAW welding of Nickel 200 and 201, joining these alloys to stainless and carbon steels, and other nickel and copper-nickel base metals. Also used for overlaying steel.
| Deposited Chemical Composition % (Typical) | ||
| C = 0.06 | P = 0.008 | Ni = Balance |
| Mn = 0.30 | S = 0.003 | Ti = 3.0 |
| Fe = 0.10 | Si = 0.40 | Al = 0.50 |
| Cu = 0.02 | ||
| Deposited All Weld Metal Properties % (AW) | |
| Tensile Strength | 66,000 psi |
| Yield Strength | 38,000 psi |
| Elongation | 28% |
Deposited Charpy-V-Notch Impact Properties %
Not applicable
| Recommended Welding Parameters for TIG, MIG, and SAW Welding of Nickel Alloys | ||||
| Process | Diameter of Wire | Voltage (V) | Amperage (A) | Gas |
| Tig | .035 inches x 36 | 12 – 15 | 60 – 90 | 100% Argon |
| .045 inches x 36 | 13 – 16 | 80 – 110 | 100% Argon | |
| 1/16 inches x 36 | 14 – 18 | 90 – 130 | 100% Argon | |
| 3/32 inches x 36 | 15 – 20 | 120 – 175 | 100% Argon | |
| 1/8 inches x 36 | 15 – 20 | 150 – 220 | 100% Argon | |
Note: Other shielding Gases may be used for Tig welding. Shielding gases are chosen taking Quality, cost, and Operability into consideration.
Note: Both agglomerated and fused fluxes can be used for submerged arc welding.
Note: The chemical composition of the flux mainly affects the chemistry of the weld metal and consequently its corrosion resistance and mechanical properties.
ERNi-CI
Conforms to Certification: AWS A5.15 ASME SFA A5.15
Weld Process: GTAW Welding Processes
| AWS Chemical Composition Requirements | |
| C = 0.1 max | Si = 0.10 max |
| Mn = 0.30 max | Cu = 0.20 max |
| Fe = 0.20 max | Ni = 99.2 min |
| S= 0.01 max | P = 0.01 max |
Available Sizes
.035 x 36
.045 x 36
1/16 x 36
3/32 x 36
1/8 x 36
Application
ERNi-CI Nickel Alloy 99 classification is used for tig and mig welding of cast irons. Major use is the repair of gray iron castings. The welds are easy to machine.
| Deposited Chemical Composition % (Typical) | ||
| C = 0.01 | S = 0.002 | Ni = 99.62 |
| Mn = 0.17 | Cu = 0.13 | Fe = 0.01 |
| Si = 0.05 | P = 0.001 | |
| Deposited All Weld Metal Properties % (AW) | |
| Tensile Strength | 70,000 psi |
| Yield Strength | 36,000 psi |
| Elongation | 40% |
Deposited Charpy-V-Notch Impact Properties %
Not applicable
| Recommended Welding Parameters for TIG, MIG, and SAW Welding of Nickel Alloys | ||||
| Process | Diameter of Wire | Voltage (V) | Amperage (A) | Gas |
| Tig | .035 inches x 36 | 12 – 15 | 60 – 90 | 100% Argon |
| .045 inches x 36 | 13 – 16 | 80 – 110 | 100% Argon | |
| 1/16 inches x 36 | 14 – 18 | 90 – 130 | 100% Argon | |
| 3/32 inches x 36 | 15 – 20 | 120 – 175 | 100% Argon | |
| 1/8 inches x 36 | 15 – 20 | 150 – 220 | 100% Argon | |
Note: Other shielding Gases may be used for Tig welding. Shielding gases are chosen taking Quality, cost, and Operability into consideration.
Note: Both agglomerated and fused fluxes can be used for submerged arc welding.
Note: The chemical composition of the flux mainly affects the chemistry of the weld metal and consequently its corrosion resistance and mechanical properties.
ERNiCr-3
Conforms to Certification: AWS A5.14 ASME SFA A5.14
Weld Process: GTAW Welding Process
| AWS Chemical Composition Requirements | |
| C = 0.10 max | Cu = 0.50 max |
| Mn = 2.5 – 3.5 | Ni = 67.0 min |
| Fe = 3.0 max | Co = 0.12 max |
| P = 0.03 max | Ti = 0.75 max |
| S = 0.015 max | Cr = 18.0 – 22.0 |
| Si = 0.50 max | Cb/Ta = 2.0 – 3.0 |
| Other = 0.50 max | |
Available Sizes
.035 x 36
.045 x 36
1/16 x 36
3/32 x 36
1/8 x 36
5/32 x 36
Application
ERNiCr-3 (NA82) is used for welding Inconel alloy 600 and Incoloy 800, overlaying on steel and various dissimilar metal welding applications. Weld processes which can be used include GTAW, GMAW and ASAW.
| Deposited Chemical Composition % (Typical) | ||
| C = 0.03 | P = 0.003 | Ni = 72.9 |
| Mn = 2.85 | S = 0.001 | Cr = 20.4 |
| Fe = 1.1 | Si = 0.22 | Cb/Ta = 2.5 |
| Deposited All Weld Metal Properties % (AW) | |
| Tensile Strength | 85,500 psi |
| Yield Strength | 52,500 psi |
| Elongation | 38% |
Deposited Charpy-V-Notch Impact Properties %
Not applicable
| Recommended Welding Parameters for TIG, MIG, and SAW Welding of Nickel Alloys | ||||
| Process | Diameter of Wire | Voltage (V) | Amperage (A) | Gas |
| Tig | .035 inches x 36 | 12 – 15 | 60 – 90 | 100% Argon |
| .045 inches x 36 | 13 – 16 | 80 – 110 | 100% Argon | |
| 1/16 inches x 36 | 14 – 18 | 90 – 130 | 100% Argon | |
| 3/32 inches x 36 | 15 – 20 | 120 – 175 | 100% Argon | |
| 1/8 inches x 36 | 15 – 20 | 150 – 220 | 100% Argon | |
Note: Other shielding Gases may be used for Tig welding. Shielding gases are chosen taking Quality, cost, and Operability into consideration.
Note: Both agglomerated and fused fluxes can be used for submerged arc welding.
Note: The chemical composition of the flux mainly affects the chemistry of the weld metal and consequently its corrosion resistance and mechanical properties.
ERNiCrCoMo-1
Conforms to Certification: AWS A5.14 ASME SFA A5.14
Weld Process: GTAW Welding Process
| AWS Chemical Composition Requirements | |
| C = 0.05 – 0.15 | Cu = 0.50 max |
| Mn = 1.0 max | Ni = Remainder |
| Fe = 3.0 max | Co = 10.0 – 15.0 |
| P = 0.03 max | Al = 0.8 – 1.5 |
| S = 0.015 max | Ti = 0.60 max |
| Si = 1.0 max | Cr = 20.0 – 24.0 |
| Other = 0.50 max | Mo = 8.0 – 10.0 |
Available Sizes
.035 x 36
.045 x 36
1/16 x 36
3/32 x 36
1/8 x 36
Application
ERNiCrCoMo-1 is used for welding nickel-chromium-cobalt-molybdenum base material using both the gas tungsten arc and gas metal arc process. Also other cast heat-resisting alloy and dissimilar metals for high temperature service up to 2100º F.
| Deposited Chemical Composition % (Typical) | ||
| C = 0.06 | P = 0.005 | Ni = Balance |
| Mn = 0.20 | S = 0.001 | Cr = 21.8 |
| Fe = 0.75 | Al = 1.25 | Mo = 9.05 |
| Co = 12.45 | ||
| Deposited All Weld Metal Properties % (AW) | |
| Tensile Strength | 112,000 psi |
| Yield Strength | 88,500 psi |
| Elongation | 28% |
Deposited Charpy-V-Notch Impact Properties %
Not applicable
| Recommended Welding Parameters for TIG, MIG, and SAW Welding of Nickel Alloys | ||||
| Process | Diameter of Wire | Voltage (V) | Amperage (A) | Gas |
| Tig | .035 inches x 36 | 12 – 15 | 60 – 90 | 100% Argon |
| .045 inches x 36 | 13 – 16 | 80 – 110 | 100% Argon | |
| 1/16 inches x 36 | 14 – 18 | 90 – 130 | 100% Argon | |
| 3/32 inches x 36 | 15 – 20 | 120 – 175 | 100% Argon | |
| 1/8 inches x 36 | 15 – 20 | 150 – 220 | 100% Argon | |
Note: Other shielding Gases may be used for Tig welding. Shielding gases are chosen taking Quality, cost, and Operability into consideration.
Note: Both agglomerated and fused fluxes can be used for submerged arc welding.
Note: The chemical composition of the flux mainly affects the chemistry of the weld metal and consequently its corrosion resistance and mechanical properties.
