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Cobalt #21

Conforms to Certification: AWS A5.21                     ASME SFA A5.21

AWS Chemical Composition Requirements
C = 0.15 – 0.45 Mo = 4.5 – 7.0
Mn = 1.5 max Fe = 3.0 max
Si = 1.5 max W = 0.50 max
Cr = 25 – 30 Co = Remainder
Ni = 1.5 – 4.0 Other = 0.50 max

Available Sizes
Call for size and availability

Description
Cobalt #21 bare rod provide a low austenitic type deposit with excellent work hardenable, high temperature, strength, and impact resistance. It is a good choice for valve trim and steam and fluid control valve bodies and seals. It bonds well to all weldable steels, including stainless steel.

Deposited Chemical Composition % (Typical)
C = 0.24 Mo = 5.4
Mn = 0.8 Fe = 1.7
Si = 0.8 W = 0.17
Cr = 27.4 Co = Balance
Ni = 2.73

Cobalt #12

Conforms to Certification: AWS A5.21           ASME SFA A5.21

AWS Chemical Composition Requirements
C = 1.2 – 2.0 Mo = 1.0 max
Mn = 2.0 max Fe = 5.0 max
Si = 2.0 max W = 7.0 – 10.0
Cr = 25 – 32 Co = Remainder
Ni = 3.0 max Other = 1.0 max

Available Sizes
.045 x 33 lb spool
1/16 x 33 lb spool

Description
Cobalt #12 (ERCC0Cr-B) is a tubular fabricated wire version of the cobalt alloy produces a high hardness cobalt-chromium deposit for high temperature applications with good abrasive wear associated with corrosion. Chromium carbides contained in deposit provides excellent resistance to many forms of chemical and mechanical degradation, including galling. It bonds well with all weldable steels including stainless.

Deposited Chemical COmposition % (Typical)
C = 1.4 Mo = 0.10
Mn = 0.9 Fe = 1.9
Si = 1.1 W = 8.3
Cr = 27.3 Co = Balance
Ni = 2.2

Cobalt #12

Conforms to Certification: AWS A5.13          ASME SFA A5.13

AWS Chemical Composition Requirements
C = 1.0 – 1.7 Mo = 1.0 max
Mn = 2.0 max Fe = 5.0 max
Si = 2.0 max W = 7.0 – 9.5
Cr = 25 – 32 Co = Remainder
Ni = 3.0 max Other = 1.0 max

Available Sizes
3/32 x 14”
1/8 x 14”
5/32 x 14”
3/16 x 14”
1/4 x 14”

Description
Type 12 coated electrodes provide excellent hot hardness and abrasion resistance and good corrosion resistance. These properties make type 12 well suited for wood cutting saws and bars and for industrial cutting applications for carpet, plastics, paper and chemical industries. It bonds well to all steels, including stainless.

Deposited Chemical Composition % (Typical)
C = 1.3 Mo = 0.1
Mn = 0.1 Fe = 3.3
Si = 0.9 W = 8.3
Cr = 29.8 Co = Balance
Ni = 2.2

Cobalt #12

Conforms to Certification: AWS A5.21         ASME SFA A5.21

Class: ERCoCr-B

AWS Chemical Composition Requirements
C = 1.2 – 1.7 Mo = 1.0 max
Mn = 1.0 max Fe = 3.0 max
Si = 2.0 max W = 7.0 – 9.5
Cr = 26 – 32 Co = Remainder
Ni = 3.0 max Other = 0.50 max

Available Sizes
Call for sizes & availability

Description
Type 12 bare rod develops high hardness, abrasion resistance and good corrosion resistance. These properties make type 12 the choice for cutting wood saws and bars and for industrial cutting applications for carpet, plastics, paper and chemical industries. It is non-forgeable and can be machined with difficulty using carbide tools. Type 12 bonds well to all weldable grade steels, including stainless.

Deposited Chemical Composition % (Typical)
C = 1.5 Mo = 0.1
Mn = 0.06 Fe = 2.3
Si = 1.3 W = 8.5
Cr = 30.4 Co = Balance
Ni = 2.2

Cobalt #1

Conforms to Certification: AWS A5.21        ASME SFA A5.21

Weld Process: GTAW (tig)

AWS Chemical Composition Requirements
C = 2.0 – 3.0 Mo = 1.0 max
Mn = 1.0 max Fe = 3.0 max
Si = 2.0 max W = 11.0 – 14.0
Cr = 26 – 33 Co = Remainder
Ni = 3.0 max Other = 0.50 max

Available Sizes
Call for more information

Application
Type #1bare wire/rod has the highest hardness of the cobalt alloys and is used to elevate temperature wear applications. Machine with carbide tools or grinding. It bonds well with stainless and other weldable grades of steel.

Deposited Chemical Composition % (Typical)
C = 2.4 Mo = 0.10
Mn = 0.06 Fe = 2.3
Si = 1.2 W = 12.2
Cr = 31.0 Co = Balance
Ni = 2.2

Deposited All Weld Metal Properties % (AW)
Hardness (2 layer)    HRC  53 – 54

Deposited Charpy-V-Notch Impact Properties %
Not Applicable

Recommended Operation of Welding Rods
GTAW (tig)

Diamter Amps DCEN Volts Shielding Gas
1/8 90 – 120 20 – 40 argon
5/32 120 – 140 20 – 40 argon
3/16 140 – 180 20 – 40 argon

Cobalt #1

Conforms to Certification: AWS A5.21              ASME SFA A5.21

Weld Process: GMAW – Flux Core

AWS Chemical Composition Requirements
C = 2.0 – 3.0 Mo = 1.0 max
Mn = 2.0 max Fe = 5.0 max
Si = 2.0 max W = 11.0 – 14.0
Cr = 25 – 33 Co = Remainder
Ni = 3.0 max Other = 1.0 max

Available Sizes
.045 x 33 lb spool
1/16 x 33 lb spool

Application
Type #1 Flux Cored Wire (ERCCoCr-C) is a tubular wire version of the highest hardness standard cobalt alloy used with chromium carbides that impact outstanding abrasive wear resistance. The addition of tungsten enhances high temperature hardness and matrix toughness for excellent adhesive and solid particle erosion wear resistance. It bonds well with all weldable steels including stainless.

Deposited Chemical Composition % (Typical)
C = 2.6 Mo = 0.10
Mn = 0.6 Fe = 2.6
Si = 0.2 W = 11.2
Cr = 25.8 Co = Balance
Ni = 2.2

Deposited All Weld Metal Properties % (AW)
Hardness (2 layer)    HRC 48 – 50

Deposited Charpy-V-Notch Impact Properties %
Not Applicable

Recommended Operation of Welding Rods
Flat Welding

Diameter Amps DCEP Volts Shielding Gas
.045 180 – 200 25 – 27 argon
1/16 250 – 300 26 – 28 argon

Cobalt #1

Conforms to Certification: AWS A5.13         ASME SFA A5.13

Class: ECoCr-C

Weld Process: Shielded Metal Arc

AWS Chemical Composition Requirements
C = 1.7 – 3.0 Mo = 1.0 max
Mn = 2.0 max Fe = 5.0 max
Si = 2.0 max W = 11.0 – 14.0
Cr = 25 – 33 Co = Remainder
Ni = 3.0 max Other = 1.0 max

Available Sizes
3/32 x 14”
1/8 x 14”
5/32 x 14”
3/16 x 14”
1/4 x 14”

Application
Type #1 (ECoCr-C) is the highest hardness standard alloy in the group of cobalt alloys used for elevated temperature abrasive wear associated with corrosion. Deposits of this alloy have a large volume of chromium carbides that impact outstanding abrasive wear resistance. The addition of tungsten enhances high temperature hardness and matrix toughness for excellent adhesive and solid particle erosion wear resistance. It bonds well with all steels including stainless.

Deposited Chemical Compositon % (Typical)
C = 2.1 Mo = 0.1
Mn = 0.1 Fe = 2.3
Si = 0.9 W = 12.1
Cr = 29.6 Co = Balance
Ni = 1.9

Deposited All Weld Metal Properties % (AW)
Hardness (2 layer)  HRC 46 – 50

Deposited Charpy-V-Notch Impact Properties %
Not Applicable

Recommended Operation of Welding Rods
Flat Welding

Diameter Amps DCEP
1/8   90 – 120
5/32 135 – 180

ER5556

Conforms to Certification: AWS A5.10              ASME SFA A5.10

Weld Process: Mig, Electron bead, and Oxyfuel gas

AWS Chemical Composition Requirements
Si  = 0.25 max Cr = 0.05 – 0.20
Fe = 0.40 max Zn = 0.25 max
Cu = 0.10 max Ti = 0.05 – 0.20
Mn = 0.50 – 1.0 Al = Remainder
Mg = 4.7 – 5.5 Be = 0.0003 max
Other = 0.05 each – 0.15 total

Available Sizes:
Upon Request, call for more information

Application
This material can be used to weld base materials types 5454 and 5456. All inert gas processes, electron beam and oxyfuel gas welding process can be used.

  • The proper choice of aluminum filler metal mainly depends on the base metal properties to be achieved andwelding technique. Post weld cracking, corrosion resistance and behavior under elevated temperature also needto be taken into consideration.
  • Cracking usually can be minimized by choosing a filler metal alloy of higher alloy content then the base metal.

Deposited Chemical Composition % (Typical)
Deposited chemistry is influenced by many factors, so no typical analysis can be recorded.

Deposited All Weld Metal Properties %
As-Welded

Deposited all weld metal properties are influenced by many factors such as weld process used, so no typical weld metal properties can be reported.

Deposited Charpy-V-Notch Impact Properties %
Not applicable

Recommended Operation of Welding Rods
Weld parameters are dependent upon the actual weld process being utilized.

ER5554

Conforms to Certification: AWS A5.10            ASME SFA A5.10

Weld Process: Mig, Electron bead, Oxyfuel gas

AWS Chemical Composition Requirements
Si = 0.25 max Cr = 0.05 – 0.20
Fe = 0.40 max Zn = 0.25 max
Cu = 0.10 max Ti = 0.05 – 0.20
Mn = 0.50 – 1.0 Al = Remainder
Mg = 2.4 – 3.0 Be = 0.0003 max
Other = 0.05 each – 0.15 total

Available Sizes:
Upon Request, call for more information

Application
This material can be used to weld base material types 5454 and 5456. All inert gas processes, electron beam and oxyfuel gas welding processed can be used.

  • The proper choice of aluminum filler metal mainly depends on the base metal properties to be achieved andWelding technique. Post weld cracking, corrosion resistance and behavior under elevated temperature also need to be taken into consideration.
  • Cracking usually can be minimized by choosing a filler metal alloy of higher alloy content then the base metal.

Deposited Chemical Composition % (Typical)
Deposited chemistry is influenced by many factors so no typical analysis can be recorded.

Deposited All Weld Metal Properties %
As-Welded

Deposited all weld metal properties are influenced by many factors such as weld process used, so no typical weld metal properties can be reported.

Deposited Charpy-V-Notch Impact Properties %
Not applicable

Recommended Operation of Welding Rods
Weld parameters are dependent upon the actual weld process being utilized.

ER5356

Conforms to Certification: AWS A5.10             ASME SFA A5.10

Weld Process: Mig (GMAW)

AWS Chemical Composition Requirements
Si = 0.25 max Zn = 0.10 max
Fe = 0.40 max Ti = 0.06 – 0.20
Cu = 0.10 max Cr = 0.05 – 0.20
Mn = 0.05 – 0.20 Al = Remainder
Mg = 4.5 – 5.5 Be = 0.0003 max
Other = 0.05 each – 0.15 total

 

Available Sizes
.030x 1#spool .035x 1#spool 3/64x 1#spool 1/16x 16#spool
.030x 16#spool .035x 16#spool 3/64x 16#spool 1/16x 20#spool
3/64x 20#spool

Application
ER5356 materials are used mainly for welding aluminum of like composition. This type is also useful if color match is important after anodizing.

  • The proper choice of aluminum filler metal mainly depends on the base metal properties to be achieved andwelding technique. Post weld cracking, corrosion resistance and behavior under elevated temperature also needto be taken into consideration.
  • Cracking usually can be minimized by choosing a filler metal alloy of higher alloy content then the base metal.

Deposited Chemical Composition % (Typical)
Deposited chemistry is influenced by many factors so no typical analysis can be reported.

Deposited All Weld Metal Properties %
As-Welded

Deposited all weld metal properties are influenced by many factors such as weld process used, so no typical weld metal properties can be reported.

Deposited Charpy-V-Notch Impact Properties %
Not applicable