ER5183
Conforms to Certification: AWS A5.10 ASME SFA A5.10
Weld Process: Tig, Electron bead, Oxyfuel Gas welding
| AWS Chemical Composition Requirements | |
| Si = 0.40 max | Cr = 0.05 – 0.25 |
| Fe = 0.40 max | Zn = 0.25 max |
| Cu = 0.10 max | Ti = 0.15 max |
| Mn = 0.50 – 1.0 | Al = Remainder |
| Mg = 4.3 – 5.2 | Be = 0.0003 max |
| Other = 0.05 each – 0.15 total | |
Available Sizes:
Upon Request, call for more information
Application
ER5183 can be used on type base materials 5083 and 5456. Not recommended for sustained elevated temperature service. Assure proper storage to avoid contamination.
- The proper choice of aluminum filler metal mainly depends on the base metal properties to be achieved andwelding technique. Post weld cracking, corrosion resistance and behavior under elevated temperature also needto be taken into consideration.
- Cracking usually can be minimized by choosing a filler metal alloy of higher alloy content then the base metal.
Deposited Chemical Composition % (Typical)
Deposited chemistry is influenced by many factors so no typical analysis can be reported.
Deposited All Weld Metal Properties %
As-Welded
Deposited all weld metal properties are influenced by many factors such as weld process used, so no typical weld metal properties can be reported.
Deposited Charpy-V-Notch Impact Properties %
Not applicable
Recommended Operation of Welding Rods
Weld parameters are dependent upon the actual weld process being utilized.
E4043CTD
Conforms to Certification: AWS A5.3 ASME SFA A5.3
Weld Process: Manual Metal Arc
| AWS Chemical Composition Requirements | |
| Si = 4.5 – 6.0 | Mg = 0.05 max |
| Fe = 0.80 max | Zn = 0.10 max |
| Cu = 0.30 max | Ti = 0.20 max |
| Mn = 0.05 max | Be = 0.0008 max |
| Al = Remainder | Other = 0.05 each – 0.15 total |
Available Sizes
4043CTD 3/32
4043CTD 1/8
4043CTD 5/32
Application
E4043 CTD is a coated electrode designed for maintenance welding of aluminums and aluminum alloys, such as 5454, 5154, 6052, 606 and 700 series.
- The proper choice of aluminum filler metal mainly depends on the base metal properties to be achieved andwelding technique. Post weld cracking, corrosion resistance and behavior under elevated temperature also needto be taken into consideration.
- Cracking usually can be minimized by choosing a filler metal alloy of higher alloy content then the base metal.
| Deposited Chemical Composition % (Typical) | |
| Si = 5.00 | Cu = 0.20 |
| Ti = 0.11 | Al = Balance |
Recommended Operation of Welding Rods
Weld parameters are dependent on diameter, of weld material and position of welding including base plate thickness.
ER4043
Conforms to Certification: AWS A5.10 ASME SFA A5.10
Weld Process: Mig (GMAW)
| AWS Chemical Composition Requirements | |
| Si = 4.5 – 6.0 | Mg = 0.05 max |
| Fe = 0.80 max | Zn = 0.10 max |
| Cu = 0.30 max | Ti = 0.20 max |
| Mn = 0.05 max | Al = Remainder |
| Be = 0.0003 max | Other = 0.05 each – 0.15 total |
| Available Sizes | |||
| .030x 1#spool | .035x 1#spool | 3/64x 1#spool | 1/16x 16#spool |
| .030x 16#spool | .035x 16#spool | 3/64x 16#spool | 1/16x 20#spool |
| 3/64x 20#spool | |||
Application
ER4043 aluminum filler materials are silicon-aluminum types for welding of 6052 and 6063 types; in some cases, other aluminums are also welded with this type. Brazing of 1100 and 3003 can be accomplished with free flowing 4043 composition.
- Welding Filler Wire
- Spray and Flame Metalizing Wire
The proper choice of aluminum filler metal mainly depends on the base metal properties to be achieved and welding technique. Post weld cracking, corrosion resistance and behavior under elevated temperature also need to be taken into consideration. Cracking usually can be minimized by choosing a filler metal alloy of higher alloy content then the base metal.
Deposited Chemical Composition % (Typical)
Deposited chemistry is influenced by many factors so no typical analysis can be recorded.
Deposited All Weld Metal Properties %
As-Welded
Deposited all weld metal properties are influenced by many factors such as weld process used, so no typical weld metal properties can be reported.
Deposited Charpy-V-Notch Impact Properties %
Not applicable
ER4043
Conforms to Certification: AWS A5.10 ASME SFA A5.10
Weld Process: Tig (GTAW)
| AWS Chemical Composition Requirements | |
| Si = 4.5 – 6.0 | Mg = 0.05 max |
| Fe = 0.80 max | Zn = 0.10 max |
| Cu = 0.30 max | Ti = 0.20 max |
| Mn = 0.05 max | Al = Remainder |
| Be = 0.0003 max | Other = 0.05 each – 0.15 total |
Available Sizes
1/16 x 36
3/32 x 36
1/8 x 36
5/32 x 36
Application
ER4043 aluminum filler materials are silicon-aluminum types for welding of 6052 and 6063 types; in some cases, other aluminums are also welded with this type. Brazing of 1100 and 3003 can be accomplished with free flowing 4043 composition.
- Welding Filler Wire
The proper choice of aluminum filler metal mainly depends on the base metal properties to be achieved and welding technique. Post weld cracking, corrosion resistance and behavior under elevated temperature also need to be taken into consideration. Cracking usually can be minimized by choosing a filler metal alloy of higher alloy content then the base metal.
Deposited Chemical Composition % (Typical)
Deposited chemistry is influenced by many factors so no typical analysis can be recorded.
Deposited All Weld Metal Properties %
As-Welded
Deposited all weld metal properties are influenced by many factors such as weld process used, so no typical weld metal properties can be reported.
Deposited Charpy-V-Notch Impact Properties %
Not applicable
ER1100
Conforms to Certification: AWS A5.10 ASME SFA A5.10
Weld Process: Tig (GTAW)
| AWS Chemical Composition Requirements | |
| Cu = 0.05 – 0.20 | Al = 99.0 min |
| Mn = 0.05 max | Si + Fe = 0.95 max |
| Zn = 0.10 max | Be = 0.0003 max |
| Other = 0.05 each – 0.15 total | |
Available Sizes:
Upon Request, call for more information
Application
Type ER1100 can be used to weld base materials types 1060, 1070, 1080, and 3003.
- Welding Filler Wire
- Heat Exchangers
- Food Handling Equipment
- Rivets
The proper choice of aluminum filler metal mainly depends on the base metal properties to be achieved and welding technique. Post weld cracking, corrosion resistance and behavior under elevated temperature also need to be taken into consideration. Cracking usually can be minimized by choosing a filler metal alloy of higher alloy content then the base metal.
Deposited Chemical Composition % (Typical)
Deposited chemistry is influenced by many factors so no typical analysis can be reported.
Deposited All Weld Metal Properties %
As-Welded
Deposited all weld metal properties are influenced by many factors such as weld process used, so no typical weld metal properties can be reported.
Deposited Charpy-V-Notch Impact Properties %
Not applicable
