ER5556
Conforms to Certification: AWS A5.10 ASME SFA A5.10
Weld Process: Tig, Electron bead, and Oxyfuel gas
| AWS Chemical Composition Requirements | |
| Si = 0.25 max | Cr = 0.05 – 0.20 |
| Fe = 0.40 max | Zn = 0.25 max |
| Cu = 0.10 max | Ti = 0.05 -0.20 |
| Mn = 0.50 – 1.0 | Al = Remainder |
| Mg = 4.7 – 5.5 | Be = 0.0003 max |
| Other = 0.05 each – 0.15 total | |
Available Sizes:
Upon Request, call for more information
Application
This material can be used to weld base materials types 5454 and 5456. All inert gas processes, electron beam and oxyfuel gas welding process can be used.
- The proper choice of aluminum filler metal mainly depends on the base metal properties to be achieved andwelding technique. Post weld cracking, corrosion resistance and behavior under elevated temperature also needto be taken into consideration.
- Cracking usually can be minimized by choosing a filler metal alloy of higher alloy content then the base metal.
Deposited Chemical Composition % (Typical)
Deposited chemistry is influenced by many factors, so no typical analysis can be recorded.
Deposited All Weld Metal Properties %
As-Welded
Deposited all weld metal properties are influenced by many factors such as weld process used, so no typical weld metal properties can be reported.
Deposited Charpy-V-Notch Impact Properties %
Not applicable
Recommended Operation of Welding Rods
Weld parameters are dependent upon the actual weld process being utilized.
ER5554
Conforms to Certification: AWS A5.10 ASME SFA A5.10
Weld Process: Tig, Electron bead, Oxyfuel gas
| AWS Chemical Composition Requirements | |
| Si = 0.25 max | Cr = 0.05 – 0.20 |
| Fe = 0.40 max | Zn = 0.25 max |
| Cu = 0.10 max | Ti = 0.05 – 0.20 |
| Mn = 0.50 – 1.0 | Al = Remainder |
| Mg = 2.4 – 3.0 | Be = 0.0003 max |
| Other = 0.05 each – 0.15 total | |
Available Sizes:
Upon Request, call for more information
Application
This material can be used to weld base material types 5454 and 5456. All inert gas processes, electron beam and oxyfuel gas welding processed can be used.
- The proper choice of aluminum filler metal mainly depends on the base metal properties to be achieved and Welding technique. Post weld cracking, corrosion resistance and behavior under elevated temperature also need to be taken into consideration.
- Cracking usually can be minimized by choosing a filler metal alloy of higher alloy content then the base metal.
Deposited Chemical Composition % (Typical)
Deposited chemistry is influenced by many factors so no typical analysis can be recorded.
Deposited All Weld Metal Properties %
As-Welded
Deposited all weld metal properties are influenced by many factors such as weld process used, so no typical weld metal properties can be reported.
Deposited Charpy-V-Notch Impact Properties %
Not applicable
Recommended Operation of Welding Rods
Weld parameters are dependent upon the actual weld process being utilized.
ER5356
Conforms to Certification: AWS A5.10 ASME SFA A5.10
Weld Process: Tig (GTAW)
| AWS Chemical Composition Requirements | |
| Si = 0.25 max | Zn = 0.10 max |
| Fe = 0.40 max | Ti = 0.06 – 0.20 |
| Cu = 0.10 max | Cr = 0.05 – 0.20 |
| Mn = 0.05 – 0.20 | Al = Remainder |
| Mg = 4.5 – 5.5 | Be = 0.0003 max |
| Other = 0.05 each – 0.15 total | |
Available Sizes
1/16 x 36
3/32 x 36
1/8 x 36
5/32 x 36
3/16 x 36
Application
ER5356 materials are used mainly for welding aluminum of like composition. This type is also useful if color match is important after anodizing.
- The proper choice of aluminum filler metal mainly depends on the base metal properties to be achieved andwelding technique. Post weld cracking, corrosion resistance and behavior under elevated temperature also needto be taken into consideration.
- Cracking usually can be minimized by choosing a filler metal alloy of higher alloy content then the base metal.
Deposited Chemical Composition % (Typical)
Deposited chemistry is influenced by many factors so no typical analysis can be reported.
Deposited All Weld Metal Properties %
As-Welded
Deposited all weld metal properties are influenced by many factors such as weld process used, so no typical weld metal properties can be reported.
Deposited Charpy-V-Notch Impact Properties %
Not applicable
ER5183
Conforms to Certification: AWS A5.10 ASME SFA A5.10
Weld Process: Mig, Electron bead, Oxyfuel Gas welding
| AWS Chemical Composition Requirements | |
| Si = 0.40 max | Cr = 0.05 – 0.25 |
| Fe = 0.40 max | Zn = 0.25 max |
| Cu = 0.10 max | Ti = 0.15 max |
| Mn = 0.50 – 1.0 | Al = Remainder |
| Mg = 4.3 – 5.2 | Be = 0.0003 max |
| Other = 0.05 each – 0.15 total | |
Available Sizes:
Upon Request, call for more information
Application
ER5183 can be used on type base materials 5083 and 5456. Not recommended for sustained elevated temperature service. Assure proper storage to avoid contamination.
- The proper choice of aluminum filler metal mainly depends on the base metal properties to be achieved andwelding technique. Post weld cracking, corrosion resistance and behavior under elevated temperature also needto be taken into consideration.
- Cracking usually can be minimized by choosing a filler metal alloy of higher alloy content then the base metal.
Deposited Chemical Composition % (Typical)
Deposited chemistry is influenced by many factors so no typical analysis can be reported.
Deposited All Weld Metal Properties %
As-Welded
Deposited all weld metal properties are influenced by many factors such as weld process used, so no typical weld metal properties can be reported.
Deposited Charpy-V-Notch Impact Properties %
Not applicable
Recommended Operation of Welding Rods
Weld parameters are dependent upon the actual weld process being utilized.
ER1100
Conforms to Certification: AWS A5.10 ASME SFA A5.10
Weld Process: Mig (GMAW) & Coil (SAW)
| AWS Chemical Composition Requirements | |
| Cu = 0.05 – 0.20 | Al = 99.0 min |
| Mn = 0.05 max | Si + Fe = 0.95 max |
| Zn = 0.10 max | Be = 0.0003 max |
| Other = 0.05 each – 0.15 total | |
Available Sizes:
Upon Request, call for more information
Application
Type ER1100 can be used to weld base materials types 1060, 1070, 1080, and 3003.
- Welding Filler Wire
- Heat Exchangers
- Food Handling Equipment
- Rivets
- Tier Wire
- Metalizing
The proper choice of aluminum filler metal mainly depends on the base metal properties to be achieved and welding technique. Post weld cracking, corrosion resistance and behavior under elevated temperature also need to be taken into consideration. Cracking usually can be minimized by choosing a filler metal alloy of higher alloy content then the base metal.
Deposited Chemical Composition % (Typical)
Deposited chemistry is influenced by many factors so no typical analysis can be reported.
Deposited All Weld Metal Properties %
As-Welded
Deposited all weld metal properties are influenced by many factors such as weld process used, so no typical weld metal properties can be reported.
Deposited Charpy-V-Notch Impact Properties %
Not applicable
ER317L
Conforms to Certification: AWS A5.9 ASME SFA A5.9
Weld Process Used for Mig (GMAW) and Submerged Arc (SAW)
AWS Chemical Composition Requirements
C = 0.03 max
Cr = 18.5 – 20.5
Ni = 13.0 – 15.0
Mo = 3.0 – 4.0
Mn = 1.0 – 2.5
Si = 0.30 – 0.65
P = 0.03 max
S = 0.03 max
Cu = 0.75 max
| Available Sizes | |
| Diameter X Spool Sizes | Diameter X Coil Sizes |
| .025 x 2#, 10#, 25# | 1/16 x 60# & mill coil |
| .030 x 2#, 10#, 25#, 30#, 33# | 5/64 x 60# & mill coil |
| .035 x 2#, 10#, 25#, 30#, 33# | 3/32 x 60# & mill coil |
| .045 x 2#, 10#, 25#, 30#, 33# | 1/8 x 60# & mill coil |
| 1/16 x 10#, 25#, 30#, 33# | 3/16 x 60# & mill coil |
| 5/32 x 60# & mill coil | |
Application
ER317L is used for welding stainless steels with similar composition. Due to its higher molybdenum content, this alloy offers high resistance to pitting and crevice corrosion. Lower carbon makes the weld metal less susceptible to inter-granular corrosion.
| Deposited Chemical Composition % (Typical) | ||
| C = 0.02 | Mo = 3.40 | P = 0.010 |
| Cr = 18.50 | Mn = 1.70 | S = 0.012 |
| Ni = 13.20 | Si = 0.40 | |
| Mechanical Properties (R.T.) | |
| Yield Strength | 55,000psi |
| Tensile Strength | 87,000psi |
| Elongation | 47% |
| Reduction of Area | 70% |
Deposited All Weld Metal Properties
Data is typical for ER317L weld metal deposited by Mig using Argon + 2% oxygen as the shielding gas. Data on sub-arc is not presented, as sub-arc is dependent on the type of flux used.
| Recommended Welding Parameters | ||||||
| GMAW “Mig Process” | Reversed Polarity | |||||
| Wire Diameter | Wire Feed | Amps | Volts | Shielding Gas | Gas CFH | |
| Short Arc Welding | .030 | 13-26 | 40-120 | 16-20 | Argon+2% O2 | 25 |
| .035 | 13-26 | 60-140 | 16-22 | Argon+2% O2 | 25 | |
| Spray Arc Welding | .035 | 20-39 | 140-220 | 24-29 | Argon+2% O2 | 38 |
| .045 | 16-30 | 160-260 | 25-30 | Argon+2% O2 | 38 | |
| 1/16 | 10-16 | 230-350 | 27-31 | Argon+2% O2 | 38 | |
Other shielding Gases may be used for Mig welding. Shielding gases are chosen taking Quality, Cost, and Operability into consideration
| Recommended Welding Parameters | ||
| SAW “Submerged Arc Welding Process” | REversed Polarity Suggested | |
| Wire Diameter | Amps | Volts |
| 3/32 | 250-450 | 28-32 |
| 1/8 | 300-500 | 29-34 |
| 5/32 | 400-600 | 30-35 |
| 3/16 | 500-700 | 30-35 |
Both Agglomerated and fused fluxes can be used for submerged arc welding.
Note: The chemical composition of the flux mainly affects the chemistry of the weld metal and consequently its corrosion resistance and Mechanical properties.
ER430
Conforms to Certification: AWS A5.9 ASME SFA A5.9
Weld Process Used for Tig (GTAW)
AWS Chemical Composition Requirements
C = 0.10 max
Cr = 15.5 – 17.0
Ni = 0.60 max
Mo = 0.75 max
Mn = 0.60 max
Si = 0.50 max
P = 0.03 max
S = 0.03 max
Cu = 0.75 max
Available Sizes
.030 x 36
.035 x 36
.045 x 36
1/16 x 36
3/32 x 36
1/8 x 36
3/16 x 36
5/32 x 36
Application
ER430 is a ferritic stainless steel which offers good ductility in heat treated condition. In addition to the applications of welding similar alloys, it is also used for overlays and thermal spraying.
| Deposited Chemical Composition % (Typical) | ||
| C = 0.07 | Mo = 0.10 | P = 0.014 |
| Cr = 16.5 | Mn = 0.44 | S = 0.01 |
| Ni = 0.25 | Si = 0.36 | |
| Mechanical Properties (R.T.) | |
| Yield Strength | 59,000psi |
| Tensile Strength | 77,500psi |
| Elongation | 25% |
Deposited All Weld Metal Properties
Data is typical for ER430 weld metal deposited by Tig using 100% Argon as the shielding gas.
| Recommended Welding Parameters | |||
| GTAW “Tig Process” | |||
| Wire Diameter | Amps DCSP | Volts | Shielding Gas |
| .035 | 60-90 | 12-15 | Argon 100% |
| .045 | 80-110 | 13-16 | Argon 100% |
| 1/16 | 90-130 | 14-16 | Argon 100% |
| 3/32 | 120-175 | 15-20 | Argon 100% |
Note: Parameters for tig welding are dependent upon plate thickness and welding position.
Other shielding Gases may be used for Tig welding. Shielding gases are chosen taking Quality, Cost, and Operability into consideration.
ER420
Conforms to Certification: AWS A5.9 ASME SFA A5.9
Weld Process Used for Tig (GTAW)
AWS Chemical Composition Requirements
C = 0.25 – 0.40
Cr = 12.0 – 14.0
Ni = 0.60 max
Mo = 0.75 max
Mn = 0.60 max
Si = 0.50 max
P = 0.03 max
S = 0.03 max
Cu = 0.75 max
Available Sizes
.030 x 36
.035 x 36
.045 x 36
1/16 x 36
3/32 x 36
1/8 x 36
3/16 x 36
5/32 x 36
Application
This alloy is often used for surfacing applications which call for superior resistance to abrasion. It requires preheat and inter-pass temperatures of not less than 400ºF, followed by slow cooling. Post weld heat treatment is used to temper the weld deposit.
| Deposited Chemical Composition % (Typical) | ||
| C = 0.29 | Mo = 0.10 | P = 0.014 |
| Cr = 13.5 | Mn = 0.45 | S = 0.008 |
| Ni = 25 | Si = 0.48 | |
| Mechanical Properties (R.T.) | |
| Yield Strength | 120,000psi |
| Tensile Strength | 145,000psi |
| Elongation | 45% |
Deposited All Weld Metal Properties
Data is typical for ER420 weld metal deposited by Tig using 100% Argon as the shielding gas.
Note: Mechanical properties are greatly influenced by changes in welding parameters such as preheat and inter-pass temperatures.
| Recommended Welding Parameters | |||
| GTAW “Tig Process” | |||
| Wire Diameter | Amps DCSP | Volts | Shielding Gas |
| .035 | 60-90 | 12-15 | Argon 100% |
| .045 | 80-110 | 13-16 | Argon 100% |
| 1/16 | 90-130 | 14-16 | Argon 100% |
| 3/32 | 120-175 | 15-20 | Argon 100% |
Note: Parameters for tig welding are dependent upon plate thickness and welding position.
Other shielding Gases may be used for Tig welding. Shielding gases are chosen taking Quality, Cost, and Operability into consideration.
ER410NiMo
Conforms to Certification: AWS A5.9 ASME SFA A5.9
Weld Process Used for Tig (GTAW)
AWS Chemical Composition Requirements
C = 0.06 max
Cr = 11.0 – 12.5
Ni = 4.0 – 5.0
Mo = 0.4 – 0.7
Mn = 0.60 max
Si = 0.50 max
P = 0.03 max
S = 0.03 max
Cu = 0.75 max
Available Sizes
.030 x 36
.035 x 36
.045 x 36
1/16 x 36
3/32 x 36
1/8 x 36
3/16 x 36
5/32 x 36
Application
ER410NiMo wire is used primarily to weld cast and wrought material of similar chemical composition. It is recommended using preheat and inter-pass temperature of not less than 300ºF. Post weld heat treatment should not exceed 1150ºF, higher temperature may result in hardening.
| Deposited Chemical Composition % (Typical) | ||
| C = 0.02 | Mo = 0.55 | P = 0.012 |
| Cr = 11.8 | Mn = 0.45 | S = 0.009 |
| Ni = 4.50 | Si = 0.40 | |
| Mechanical Properties (R.T.) | |
| Yield Strength | 92,000psi |
| Tensile Strength | 118,000psi |
| Elongation | 20% |
Deposited All Weld Metal Properties
Data is typical for ER410NiMo weld metal deposited by Tig using 100% Argon as the shielding gas.
| Recommended Welding Parameters | |||
| GTAW “Tig Process” | |||
| Wire Diameter | Amps DCSP | Volts | Shielding Gas |
| .035 | 60-90 | 12-15 | Argon 100% |
| .045 | 80-110 | 13-16 | Argon 100% |
| 1/16 | 90-130 | 14-16 | Argon 100% |
| 3/32 | 120-175 | 15-20 | Argon 100% |
Note: Parameters for tig welding are dependent upon plate thickness and welding position.
Other shielding Gases may be used for Tig welding. Shielding gases are chosen taking Quality, Cost, and Operability into consideration.
ER410
Conforms to Certification: AWS A5.9 ASME SFA A5.9
Weld Process Used for Tig (GTAW)
AWS Chemical Composition Requirements
C = 0.12 max
Cr = 11.5 – 13.5
Ni = 0.60 max
Mo = 0.75 max
Mn = 0.60 max
Si = 0.50 max
P = 0.03 max
S = 0.03 max
Cu = 0.75 max
Available Sizes
.030 x 36
.035 x 36
.045 x 36
1/16 x 36
3/32 x 36
1/8 x 36
3/16 x 36
5/32 x 36
Application
ER410 is used for welding types 403, 405, 410, 414, and 416. Also an overlay on carbon steels for corrosion, erosion and abrasion resistance. It is recommended using 350ºF preheat before welding.
| Deposited Chemical Composition % (Typical) | ||
| C = 0.11 | Mo = 0.08 | P = 0.014 |
| Cr = 12.5 | Mn = 0.45 | S = 0.01 |
| Ni = 0.35 | Si = 0.39 | Cu = 0.10 |
| Mechanical Properties (R.T.) | |
| Yield Strength | 78,500psi |
| Tensile Strength | 89,000psi |
| Elongation | 24% |
Deposited All Weld Metal Properties
Data is typical for ER409Nb weld metal deposited by Tig using 100% Argon as the shielding gas.
| Recommended Welding Parameters | |||
| GTAW “Tig Process” | |||
| Wire Diameter | Amps DCSP | Volts | Shielding Gas |
| .035 | 60-90 | 12-15 | Argon 100% |
| .045 | 80-110 | 13-16 | Argon 100% |
| 1/16 | 90-130 | 14-16 | Argon 100% |
| 3/32 | 120-175 | 15-20 | Argon 100% |
Note: Parameters for tig welding are dependent upon plate thickness and welding position.
Other shielding Gases may be used for Tig welding. Shielding gases are chosen taking Quality, Cost, and Operability into consideration.
